摘要:
An electric wire with a terminal includes an electric wire that has a conductor made of aluminum or aluminum alloy and an insulating coating covering the conductor, and a terminal that has a connecting portion to which an exposed conductor that is exposed at a terminal end of the electric wire is connected. The connecting portion is formed by compressing while heating a tubular part in a state in which the exposed conductor is inserted into the tubular part, the tubular part being provided on the terminal and being capable of allowing the exposed conductor to be inserted thereinto.
摘要:
An object is to obtain a stable electric connection resistance under a mild crimping condition. The present invention is a terminal connector 12 that includes a crimp portion 30 to be crimped to an electric wire. The crimp portion 30 includes a base material, an aluminum layer or an aluminum alloy layer a surface on the base material, and a hard layer on a surface of the aluminum layer or the aluminum alloy layer. The hard layer is harder than the base material. The present invention may be an electric wire with a terminal connector 10 that includes the above terminal connector 12 and a covered electric wire 40 that includes a core wire 42 made of aluminum or aluminum alloy. The crimp portion 30 of the terminal connector 12 is crimped to the core wire 42.
摘要:
An electric wire with terminal includes an electric wire covering an outer periphery of a core wire with an insulating coating and a female terminal. The female terminal includes: a wire barrel having a bottom plate on which the core wire is placed and crimped onto the core wire; a groove portion extending from the bottom plate in a direction in which the core wire extends and whose surface on the side where the core wire is placed is bent into a concave shape. The groove portion has a water blocking wall molded by synthetic resin. The water blocking wall is provided to fill the inside of the groove portion. A region extending from the water blocking wall to the end of the insulating coating is covered with a water blocking coating, and the inner surface of the water blocking coating is in close contact with the water blocking wall.
摘要:
An electric wire with a terminal connector includes an electric wire and a female terminal connector crimped onto a core wire exposed at the electric wire. A female terminal connector has a wire barrel having a surface to be applied to the core wire. The surface has a plurality of recesses formed therein. Each recess has a parallelogram-shaped opening edge. The opening edge of the recess includes a pair of first opening edges that are parallel to each other and a pair of second opening edges that are parallel to each other and different from the first opening edges. The recesses are spaced in the extending direction of the first opening edges and are spaced in the extending direction of the second opening edges.
摘要:
Provided is a technique of ensuring mechanical strength in a terminal-provided wire and lowering contact resistance between the wire and the crimp terminal, without greatly varying a crimp height of a crimp terminal onto the wire in an axial direction. A crimp terminal according to the invention includes a conductor barrel which is crimped to a conductor of a wire. The conductor barrel has an inner surface which closely contacts the conductor by bending. The inner surface has such a shape a surface thereof which closely contacts a tip end side part of the conductor inwardly projects beyond a surface thereof which closely contacts a base side part of the conductor, thus performing a higher compression of the tip end side part of the conductor than that of the base side part thereof by the bending.
摘要:
A method for manufacturing an electric wire with a terminal, includes crimping a barrel portion of the terminal onto a core wire constructed of metal wires and creating a crack in a metal oxide layer immediately before the crimping. The metal oxide layer is formed on a metal surface of the core wire. The creating of crack is accomplished by applying a mechanical force to the metal oxide layer.
摘要:
A plurality of recesses are formed on a surface of a wire barrel where an electric wire is provided. In a state before the electric wire is crimped onto the wire barrel, at least one of sides comprising rims of an opening of each recess of a quadrangular shape is a crossing side crossing at an angle of from 85 degrees to 95 degrees to an extending direction. In a state before the electric wire is crimped onto the wire barrel 16, the crossing sides of a plurality of recesses positioned adjacent to each other in the extending direction are so arranged as to overlap with each other in the extending direction.
摘要:
A wire barrel to be crimped onto an end of an electric wire has a surface on a side to face the electric wire. The surface has a plurality of recesses that extend in a direction that is to cross the axial direction of the electric wire and are separated from each other in the direction that is to cross the axial direction of the electric wire. The wire barrel has a thickness in a range from 0.15 mm to 1 mm before being crimped to the electric wire. Each recess has a depth in a range from 30% to 60% of the thickness of the wire barrel before the wire barrel is crimped onto the electric wire.