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1.发明授权Nixtamalized corn flour process and apparatus improvement for recovering heat and reducing particulate emission from waste hot air 有权用于回收热量并减少废热空气中的颗粒物排放的玉米粉加工和设备改进公开(公告)号：US06733811B2
公开(公告)日：2004-05-11
申请号：US10059331
申请日：2002-01-31
IPC分类号： A23L100
摘要： A process and apparatus improvement for energy and particulate recovery during the production of nixtamalized corn flour, by precooking with a lime solution to effect partial cooking, reduced energy use for pre-cooking and washing by recycling hot water. Next, moisture content is stabilized, and the corn is milled and dried in a super-heated stream of air with reduced energy consumption by recycling waste hot air. Dust trapping is performed on a portion of waste hot air which is reused for preheating combustion air. Wet scrubbing of the remaining waste hot air is performed where heated water is reused and exhaust air vented. Cooling and further drying of the dried-milled particles follows. A fine grind or flour is separated and recovered from the coarse grind which is also aspirated to isolate a hull fraction as corn waste along with particulate collected after entrapping and scrubbing waste hot air. Re-milling and sieving the coarse grind produces a corn flour for tortilla and the like.
摘要翻译： 通过用石灰溶液预煮以实现部分烹饪，在生产氮化钠玉米粉期间的能量和微粒回收的方法和装置改进，通过回收热水来减少预烹饪和洗涤的能量消耗。 接下来，水分含量稳定，并且通过回收废热空气，在超级热空气流中将玉米碾磨和干燥，降低了能量消耗。 在一部分废热热空气中进行除尘，该废热再次用于预热燃烧空气。 在重新使用加热的水并排出排气的情况下进行剩余的废热空气的湿式洗涤。 干燥的磨碎颗粒的冷却和进一步干燥如下。 将粗磨或粉碎物从粗磨中分离回收，粗磨也被吸入，以将壳体部分与玉米废料一起分离，以及捕集和洗涤废热空气后收集的颗粒。 对粗磨进行再研磨和筛分，生产玉米粉等玉米粉。
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2.发明授权Continuous production of an instant corn flour for arepa and tortilla, using an enzymatic precooking 有权连续生产一种即食玉米面粉，用于酱油和玉米饼，采用酶预煮公开(公告)号：US06638554B1
公开(公告)日：2003-10-28
申请号：US10231291
申请日：2002-08-30
申请人： Manuel J. Rubio , Roberto Contreras , Felipe Rubio
发明人： Manuel J. Rubio , Roberto Contreras , Felipe Rubio
IPC分类号： A23L100
CPC分类号： A23L7/117 , A21D13/42 , A23L7/107 , A23L7/198 , B02B1/08 , B02B5/02 , C12Y302/01001 , C12Y302/01032
摘要： Precooked and partially-debranned corn flour is continuously produced by an enzymatic precooking using a commercial xylanase as a processing aid. The low-temperature and near neutral-pH precooking with a xylanase effected a partial bran hydrolysis while avoiding excessive pregelatinization, reduced washing, and corn solid loss in wastewater. Moisture content is then stabilized, followed by milling and drying at a high-temperature and short-time to produce a controlled gelatinization in the ground kernel, cooling and further drying the dried-ground particle. A fine particle size or flour is separated and recovered from the coarser particle which is also segregated to partially isolate a bran fraction for animal feed or integral flour, remilling and sieving the coarser particle to produce an instant corn flour for arepa, and admixing the fine particle with lime to obtain a masa flour for tortilla and other snack foods.
摘要翻译： 通过使用商业木聚糖酶作为加工助剂的酶预预煮来连续生产预煮和部分脱壳的玉米粉。 用木聚糖酶预处理的低温和接近中性pH预煮可以实现部分麸皮水解，同时避免过度的预胶化，减少洗涤和废水中的玉米固体损失。 然后将水分含量稳定，然后在高温和短时间内研磨和干燥，以在研磨的核中产生受控的糊化，冷却并干燥干燥的颗粒。 从较粗颗粒分离并回收细粒度或面粉，其也被分离以部分分离用于动物饲料或整体面粉的麸皮部分，重新研磨和筛分较粗颗粒以产生用于浆果的速溶玉米粉，并混合精细 颗粒与石灰获得玉米粉和其他零食的马莎粉。
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公开(公告)号：US4250802A
公开(公告)日：1981-02-17
申请号：US22787
申请日：1979-03-22
申请人： Manuel J. Rubio
发明人： Manuel J. Rubio
摘要： This invention relates to methods and apparatus for processing grain, such as corn, into flour and dough useful in making foodstuff products, such as tacos, tortillas, corn chips, etc. In one embodiment, atmospheric pre-heating of the grain with consequent cracking of the hull is combined with the softening effects of a lime water spray to deliver partially cooled grain in a comparatively dry state to a mill for efficient pulverization, following which it is made into a dough which is finally cooked and formed into the desired end product.
摘要翻译： 本发明涉及用于将诸如玉米的谷物加工成面粉和面团的方法和装置，其可用于制造食品，例如炸玉米饼，玉米粉圆饼，玉米片等。在一个实施方案中，颗粒的大气预热随之产生裂纹 与石灰水喷雾的软化效果相结合，以将相对干燥状态的部分冷却的颗粒输送到研磨机以进行有效的粉碎，然后将其制成面团，最后将其煮熟并形成所需的最终产品 。
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4.发明授权Continuous production of an instant corn flour for snack and tortilla, using a neutral enzymatic precooking 有权连续生产即食玉米粉的小吃和玉米粉，使用中性酶预煮公开(公告)号：US07459174B2
公开(公告)日：2008-12-02
申请号：US10973381
申请日：2004-10-27
申请人： Felipe A. Rubio , Manuel J. Rubio , Roberto Contreras , J. Fernando Ramirez , Rodrigo Lobeira Massu
发明人： Felipe A. Rubio , Manuel J. Rubio , Roberto Contreras , J. Fernando Ramirez , Rodrigo Lobeira Massu
IPC分类号： A23F3/16
CPC分类号： A21D8/042 , A21D13/42 , A23K10/37 , A23L7/107 , A23L7/115 , A23L7/198 , B02B1/08 , B02B5/02 , C12Y302/01001 , C12Y302/01032 , Y02P60/877
摘要： Precooked and partially-debranned corn flour is continuously produced by an enzymatic precooking using a commercial blend of xylanase, endoamylase and endoprotease as a processing aid. The low-temperature and neutral-pH precooking with an endoenzyme solution effected a partial bran hydrolysis while avoiding excessive pregelatinization, reduced washing and corn solid loss in wastewater. Moisture content is then stabilized, followed by milling and drying at a high-temperature and short-time to produce a controlled gelatinization and denaturation in the ground kernel, cooling and further drying the dried-ground particle. A fine particle size or flour is separated and recovered from the coarser particle which is also segregated to isolate a partially hydrolysed bran fraction for integral flour or animal feed diet, remilling and sieving the coarser particle to produce an instant corn flour for snack, and admixing the fine particle with lime to obtain a masa flour for tortilla and other corn foods.
摘要翻译： 通过使用木聚糖酶，内切酶和内切蛋白酶的商业混合物作为加工助剂，通过酶预预煮连续生产预煮和部分脱氨基的玉米粉。 用酶溶液预处理的低温和中性pH预处理可以进行局部的麸皮水解，同时避免过度的预胶化，减少洗涤和废水中的玉米固体损失。 然后使水分含量稳定，然后在高温和短时间内研磨和干燥，以在研磨的核中产生受控的糊化和变性，冷却并干燥干燥的颗粒。 从较粗颗粒分离并回收细粒度或面粉，其也被分离，以分离用于整体面粉或动物饲料饮食的部分水解的麸皮部分，重新加工和筛分较粗颗粒以产生用于小吃的速溶玉米粉，并混合 用石灰精细的颗粒，得到玉米粉和其他玉米食品的泥沙粉。
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公开(公告)号：US5458900A
公开(公告)日：1995-10-17
申请号：US115818
申请日：1993-09-03
CPC分类号： A21C11/02
摘要： Machines and methods are disclosed for making arepas from corn flour dough in a cavity situated between abutting, opposing forming members. When the forming members are closed, dough occupying the cavity is circular in the plane where said members abut, and is of progressively increasing thickness dimension toward its axis. The forming members are then moved apart from each other and the arepa preform is disassociated from the forming members and its entire outer surface, but not its interior, is cooked using primarily radiant and/or convective heat. In some embodiments, the dough is extruded directly into the cavity while the forming members are already abutting each other. In others, the dough is extruded, a preform plug is severed from the extrusion, the cavity portion of one of the forming members is pressed down against the preform plug while it sits on a distensible surface backed by a backing member having a circular central void. That surface distends into the void so that the distended surface describes the remainder of the cavity. The first forming member is then raised and the deformable surface contracts to a flat condition, so that the uncooked arepa sits on top of that surface for removal and cooking.
摘要翻译： 公开了用于在位于邻接的相对成形构件之间的空腔中制备来自玉米粉面团的标本的机器和方法。 当成形构件关闭时，占据空腔的面团在所述构件抵接的平面中是圆形的，并且朝着其轴线逐渐增加厚度尺寸。 然后，成形构件彼此分开移动，并且使用主要的辐射和/或对流热量来将成形构件与成形构件分离，并且其整个外表面而不是其内部被烹饪。 在一些实施例中，面团直接挤压到空腔中，同时成形构件已经彼此邻接。 在另一些方面，面团被挤出，从挤压件中切出预成型件塞子，其中一个成型构件的空腔部分被压靠在预制塞上，同时它位于由具有圆形中心空隙 。 该表面膨胀到空隙中，使得扩张表面描述空腔的其余部分。 然后将第一成形构件升高，并且可变形表面收缩到平坦状态，使得未煮过的浆料位于该表面的顶部以用于去除和烹饪。
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公开(公告)号：US3369908A
公开(公告)日：1968-02-20
申请号：US44519865
申请日：1965-04-02
发明人： GONZALEZ ROBERTO M , RUBIO MANUEL J
IPC分类号： B02B3/14
CPC分类号： B02B3/14
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公开(公告)号：US09144588B2
公开(公告)日：2015-09-29
申请号：US13823530
申请日：2011-09-14
IPC分类号： A61K35/74 , A61K35/741 , C12R1/125 , A23L1/30
CPC分类号： A61K35/741 , A23L33/135 , C12R1/125
摘要： Biologically pure cultures of Bacillus subtilis were isolated from the pericarp of nixtamalized corn. The Bacillus microorganisms were characterized and found to produce novel peptides which have antimicrobial activity. The Bacillus microorganisms are active against Gram-positive bacteria and may be used as an agent to prevent spoilage in foods. The Bacillus microorganisms may be included in probiotic food compositions to help maintain healthy gastrointestinal flora and modulate animal digestion.
摘要翻译： 从赤霉玉米的果皮中分离出枯草芽孢杆菌的生物纯培养物。 表征芽孢杆菌微生物，发现具有抗菌活性的新型肽。 芽孢杆菌属微生物对革兰氏阳性菌有活性，可用作防止食物中腐败的药剂。 益生菌食品组合物中可能包含芽孢杆菌微生物，以帮助维持健康的胃肠道菌群并调节动物消化。
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公开(公告)号：US20130216511A1
公开(公告)日：2013-08-22
申请号：US13823530
申请日：2011-09-14
CPC分类号： A61K35/741 , A23L33/135 , C12R1/125
摘要： Biologically pure cultures of Bacillus subtilis were isolated from the pericarp of nixtamalized corn. The Bacillus microorganisms were characterized and found to produce novel peptides which have antimicrobial activity. The Bacillus microorganisms are active against Gram-positive bacteria and may be used as an agent to prevent spoilage in foods. The Bacillus microorganisms may be included in probiotic food compositions to help maintain healthy gastrointestinal flora and modulate animal digestion.
摘要翻译： 从赤霉玉米的果皮中分离出枯草芽孢杆菌的生物纯培养物。 表征芽孢杆菌微生物，发现具有抗菌活性的新型肽。 芽孢杆菌属微生物对革兰氏阳性菌有活性，可用作防止食物中腐败的药剂。 益生菌食品组合物中可能包含芽孢杆菌微生物，以帮助维持健康的胃肠道菌群并调节动物消化。
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9.发明授权Continuous production of an instant corn flour for arepa and tortilla, using an acid-cooking 有权连续生产薯片和玉米粉的即食玉米粉，使用酸煮公开(公告)号：US06322836B1
公开(公告)日：2001-11-27
申请号：US09764280
申请日：2001-01-19
IPC分类号： A23L100
摘要： Precooked and partially-dehulled corn flour is produced using an acid-cooking in a continuous process, by acid-precooking to effect corn hull hydrolysis with sodium metabisulfite or sodium hydrogen sulfite or sodium sulfite, with reduced kernel washing and solid loss. Moisture content is then stabilized, followed by grinding and drying in a super-heated stream of air, cooling and further drying the dried-ground particle. A fine grind or flour is separated and recovered from the coarse grind which is also segregated to isolate a hull fraction as corn hull waste, regrinding and sieving the coarse grind to produce an instant corn flour for arepa, and admixing the fine grind with lime to obtain a masa flour for tortilla and the like.
摘要翻译： 预煮和部分脱壳的玉米粉是通过酸蒸煮在连续方法中生产的，通过酸预煮，以焦亚硫酸钠或亚硫酸氢钠或亚硫酸钠的方式进行玉米壳水解，减少了核洗涤和固体损失。 然后使水分含量稳定，然后在超热空气流中研磨和干燥，冷却并进一步干燥干燥磨碎的颗粒。 将粗磨或粉碎物从粗磨中分离回收，分离，将船体部分分离为玉米壳废料，再研磨和筛分粗粉，制备速溶玉米粉，并将细磨与石灰混合 获得玉米粉饼等的泥土面粉。
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公开(公告)号：US5565220A
公开(公告)日：1996-10-15
申请号：US377213
申请日：1995-01-23
申请人： Manuel J. Rubio , Ramiro Montelongo
发明人： Manuel J. Rubio , Ramiro Montelongo
CPC分类号： A21C11/04
摘要： Apparatus useful for removing articles cut from a sheet of flexible material includes a gas transmissive conveyor belt that is brought into proximity to the exposed surface of the articles, a suction roll which backs the conveyor belt and has an internal vacuum and passageways for exposing said vacuum to the outer surface of the suction roll in configurations corresponding the leading portions of the articles, and means for causing the passageways to register substantially with the leading regions of the articles. Embodiments may also include passageways which are arcuately arrayed in groups, a cylindrical cutter roll for cutting out the articles from the sheet as it is being transported by a carrier surface, and/or a carrier surface in the form of a roll face.
摘要翻译： 用于去除从柔性材料片上切下的制品的装置包括：气体传输传送带，其被接近物品的暴露表面;吸入辊，其支承传送带并具有内部真空和用于暴露所述真空的通道 在对应于物品的引导部分的构型中，到抽吸辊的外表面，以及用于使通道基本上与制品的引导区域对准的装置。 实施例还可以包括以组合成弧形排列的通道，用于在通过载体表面传送物品时从片材切出物品的圆柱形切割辊，和/或辊面形式的载体表面。
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