Process for manufacturing a molded article made of high density carbon
    1.
    发明授权
    Process for manufacturing a molded article made of high density carbon 失效
    制造由高密度碳制成的模制品的方法

    公开(公告)号:US5976697A

    公开(公告)日:1999-11-02

    申请号:US898037

    申请日:1997-07-18

    Abstract: The invention relates to a process for manufacturing an article of a high-density carbon. To produce an un-fired compact, binderless, self-sintering, fine-grained carbon powder, particularly carbon mesophases, with a powder density of more than 1 g/cm.sup.3, particularly more than 1.4 m/cm.sup.3, and an average grain size of between 5 and 20 .mu.m, is precompacted at a low pressure and is pressed in a mold to at a pressure of between 50 and 150 MPa, particularly at approximately 100 MPa. After pressing, the contact pressure is slowly lowered. Then, the un-fired compact is carbonized in a temperature gradient of maximally 20 K/min. The temperature is held constant at a holding temperature of between 500 and 700.degree. C. for a defined holding time and is subsequently raised to a maximal temperature of between 800 and 1,200.degree. C., particularly approximately 1,000.degree. C. Finally, the carbonized compact is graphitized at an end temperature of between 2,500-3,000.degree. C. in an inert atmosphere, preferably a noble gas and particularly preferably argon and/or nitrogen.

    Abstract translation: 本发明涉及一种制造高密度碳制品的方法。 为了生产粉末密度大于1g / cm 3,特别是大于1.4m / cm 3的未烧结的,无粘合剂的,自烧结的细粒碳粉,特别是碳中间相,平均粒径为 在5至20微米之间,预压在低压下,并在模具中压制至压力为50至150MPa,特别是约100MPa。 压制后,接触压力缓慢下降。 然后,未焙烧的压块以最大20K /分钟的温度梯度碳化。 将温度在500-700℃的保持温度下保持恒定一定的保持时间,随后升高至800-1200℃,特别是约1000℃的最高温度。最后,碳化压块 在惰性气氛,优选惰性气体,特别优选氩气和/或氮气中,在终止温度为2500-3000℃之间石墨化。

    Method for producing a component from a composite Al2O3/titanium aluminide material
    3.
    发明授权
    Method for producing a component from a composite Al2O3/titanium aluminide material 失效
    从复合Al2O3 /铝化铝材料制备组分的方法

    公开(公告)号:US06322608B1

    公开(公告)日:2001-11-27

    申请号:US09554515

    申请日:2000-05-17

    Abstract: The invention relates to a process for producing a component from an Al2O3/titanium aluminide composite material. To produce the component, a shaped body is pressed from a starting mix of titanium, in particular as an oxide, carbon and/or its precursors, fillers and binders. At a conversion temperature, the shaped body is subjected to a heat treatment in order to form a pressure-stable sacrificial body. In the process, the filler and, if appropriate, the binder is/are also removed by thermal means. The sacrificial body is filled with aluminum and/or an aluminum alloy under pressure. The filling takes place at a filling temperature which is above the conversion temperature. Then, the temperature is reduced to a transformation temperature, the materials of the filled sacrificial body and the aluminum reacting through a solid-state reaction, below the filling temperature, to form an Al2O3/titanium aluminide composite body.

    Abstract translation: 本发明涉及一种由Al2O3 /铝化铝复合材料制备组分的方法。 为了生产该组分,成型体由钛,特别是氧化物,碳和/或其前体,填料和粘合剂的起始混合物压制。 在转化温度下,对成形体进行热处理以形成压力稳定的牺牲体。 在此过程中,填料和粘合剂(如果合适的话)也可以通过热方法去除。 牺牲体在压力下填充有铝和/或铝合金。 填充在高于转化温度的填充温度下进行。 然后,将温度降低至相变温度,填充的牺牲体和铝的材料通过固态反应在填充温度以下反应,形成Al 2 O 3 /铝化铝复合体。

    Process for producing a component and a component produced thereby having particular use in vehicle disc brakes
    5.
    发明授权
    Process for producing a component and a component produced thereby having particular use in vehicle disc brakes 失效
    用于制造由此产生的部件和部件的方法特别用于车辆盘式制动器

    公开(公告)号:US06298957B1

    公开(公告)日:2001-10-09

    申请号:US09511075

    申请日:2000-02-23

    Abstract: A component is made, in regions, of a ceramic-metal composite material. A porous sacrificial body produced from ceramic precursors is filled with softened metal and/or a metallic alloy at a predeterminable filling temperature at or above the softening temperature of the filling metal and under superatmospheric pressure. The filled sacrificial body is heated to or above a reaction temperature which is higher than the filling temperature, where a reaction between the filling metal (FMe) and the metal of the ceramic of the sacrificial body (CMe) is carried out, forming the ceramic-metal composite material comprising a ceramic phase and a metallic phase. The ceramic phase comprises CMemBx and/or CMenCy and/or CMeoCN and FMepO3, and the metallic phase comprises an intermetallic compound of a metal of the ceramic (CMe) and a filling metal (FMe). The sacrificial body is filled with the filling metal (FMe) during pressure casting of the component. A shape at least close to the final shape of the component, comprising a filled sacrificial body and the intermediate element(s) free of the sacrificial body, is cast by the pressure casting tool, and the component after casting is complete is heated to or above the reaction temperature in the region of the sacrificial body.

    Abstract translation: 在陶瓷 - 金属复合材料的区域中制备组分。 由陶瓷前体制成的多孔牺牲体在处于填充金属的软化温度以上且处于超大气压下的可预料的填充温度下填充软化金属和/或金属合金。 将填充的牺牲体加热到或高于高于填充温度的反应温度,其中填充金属(FMe)和牺牲体(CMe)的陶瓷的金属之间发生反应,形成陶瓷 金属复合材料,其包含陶瓷相和金属相。 陶瓷相包含CMemBx和/或CMenCy和/或CMeoCN和FMepO3,金属相包含陶瓷(CMe)金属和填充金属(FMe)的金属间化合物。 牺牲体在组件的压铸过程中填充有填充金属(FMe)。 至少接近零件的最终形状的形状,包括填充的牺牲体和不含牺牲体的中间元件,通过压力铸造工具铸造,并且铸造完成后的部件被加热到 高于牺牲体区域的反应温度。

    Composite rotor for exhaust-gas turbochargers having titanium aluminide wheels
    7.
    发明申请
    Composite rotor for exhaust-gas turbochargers having titanium aluminide wheels 审中-公开
    具有钛铝合金轮毂的废气涡轮增压器复合转子

    公开(公告)号:US20070033937A1

    公开(公告)日:2007-02-15

    申请号:US11499337

    申请日:2006-08-04

    CPC classification number: F02C6/12 F01D5/02 F05D2220/40

    Abstract: A rotor for exhaust-gas turbochargers having a turbine wheel (3) made of a metal aluminide, a hollow shaft (2) made of steel or of a nickel-based alloy, and a compressor wheel (1), the compressor wheel (1) having a journal (5), which partially extends into the hollow shaft (2) made of steel or of nickel-based alloy and which forms a positive connection (6) with the same, as well as a method for manufacturing rotors for exhaust-gas turbochargers having a turbine wheel (3), a metal hollow shaft (2), and a compressor wheel (1), including the steps of substance-to-substance bonding of the turbine wheel (3) and of the metal hollow shaft (2), positively connecting the compressor wheel and the metal hollow shaft (2), the positive connection (6) being produced by a journal (5) of the compressor wheel (1) projecting into metal hollow shaft (2), and by the inside of the metal hollow shaft.

    Abstract translation: 一种用于废气涡轮增压器的转子,其具有由金属铝化物制成的涡轮机叶轮(3),由钢或镍基合金制成的空心轴(2)和压缩机叶轮(1),所述压缩机叶轮 )具有轴颈(5),其部分地延伸到由钢或镍基合金制成的中空轴(2)中,并且形成与其相连的正连接(6),以及制造用于排气的转子的方法 具有涡轮机叶轮(3),金属中空轴(2)和压缩机叶轮(1)的气体涡轮增压器,包括涡轮机叶轮(3)和金属中空轴(3)的物质 - 物质接合的步骤 (2),将压缩机叶轮和金属中空轴(2)正向连接,正向连接(6)由压缩机叶轮(1)的突出于金属中空轴(2)的轴颈(5)产生,并由 金属空心轴的内部。

    Process for manufacturing ceramic metal composite bodies, the ceramic
metal composite body and its use
    9.
    发明授权
    Process for manufacturing ceramic metal composite bodies, the ceramic metal composite body and its use 失效
    制造陶瓷金属复合体的方法,陶瓷金属复合体及其用途

    公开(公告)号:US06022505A

    公开(公告)日:2000-02-08

    申请号:US26549

    申请日:1998-02-20

    CPC classification number: C04B41/88 C04B41/5155 C22C1/051

    Abstract: A process for manufacturing a ceramic metal composite body in the case of which a dimensionally stable and porous sacrificial body is produced from ceramic initial products and is filled at a filling temperature with a softened metal, particularly under an increased pressure. The filled sacrificial body is heated to a reaction temperature and the metal to be filled in, BMe, is reacted with a metal of the ceramics. KMe, forming the ceramic metal composite body which has a ceramic phase having KMe.sub.m B.sub.x and/or KMe.sub.n C.sub.y and/or KMe.sub.o CN and BMe.sub.p O.sub.3 and has a metallic phase having an intermetallic compound which is formed of KMe and BMe, the filling temperature being lower than the reaction temperature and higher than or equal to the softening temperature of the metal.

    Abstract translation: 在陶瓷金属复合体的制造方法中,由陶瓷初始产品制造尺寸稳定且多孔的牺牲体,并且在软化金属的填充温度下填充,特别是在增加的压力下。 将填充的牺牲体加热至反应温度,并将待填充的金属(BMe)与陶瓷的金属反应。 KMe,形成具有具有KMemBx和/或KMenCy和/或KMeoCN和BMepO3的陶瓷相的陶瓷金属复合体,并且具有由KMe和BMe形成的金属间化合物的金属相,填充温度低于反应 温度高于或等于金属的软化温度。

    Rotor assembly for an exhaust gas turbocharger
    10.
    发明申请
    Rotor assembly for an exhaust gas turbocharger 审中-公开
    用于排气涡轮增压器的转子组件

    公开(公告)号:US20100054944A1

    公开(公告)日:2010-03-04

    申请号:US12584994

    申请日:2009-09-15

    CPC classification number: F01D5/025 F05D2220/40 F05D2260/37 F05D2300/133

    Abstract: In a rotor assembly for an exhaust gas turbocharger including a turbine wheel and a compressor wheel mounted on a common shaft for joint rotation wherein the turbine wheel consist of a metal aluminide or of a high-temperature resistant titanium alloy, the turbine wheel and the compressor wheel are disposed on the shaft in spaced relationship by way of a bearing sleeve via which the turbien wheel and the compressor wheel are axially firmly engaged by axial clamping structures associated with the common shaft.

    Abstract translation: 在用于排气涡轮增压器的转子组件中,包括涡轮机叶轮和安装在用于关节旋转的公共轴上的压缩机叶轮,其中涡轮机叶轮由金属铝化物或耐高温钛合金组成,涡轮机叶轮和压缩机 轮通过轴承套件间隔开地布置在轴上,通过该轴承套筒,涡轮和压缩机叶轮通过与公共轴相关联的轴向夹紧结构轴向地牢固地接合。

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