Abstract:
The invention relates to a process for manufacturing an article of a high-density carbon. To produce an un-fired compact, binderless, self-sintering, fine-grained carbon powder, particularly carbon mesophases, with a powder density of more than 1 g/cm.sup.3, particularly more than 1.4 m/cm.sup.3, and an average grain size of between 5 and 20 .mu.m, is precompacted at a low pressure and is pressed in a mold to at a pressure of between 50 and 150 MPa, particularly at approximately 100 MPa. After pressing, the contact pressure is slowly lowered. Then, the un-fired compact is carbonized in a temperature gradient of maximally 20 K/min. The temperature is held constant at a holding temperature of between 500 and 700.degree. C. for a defined holding time and is subsequently raised to a maximal temperature of between 800 and 1,200.degree. C., particularly approximately 1,000.degree. C. Finally, the carbonized compact is graphitized at an end temperature of between 2,500-3,000.degree. C. in an inert atmosphere, preferably a noble gas and particularly preferably argon and/or nitrogen.
Abstract translation:本发明涉及一种制造高密度碳制品的方法。 为了生产粉末密度大于1g / cm 3,特别是大于1.4m / cm 3的未烧结的,无粘合剂的,自烧结的细粒碳粉,特别是碳中间相,平均粒径为 在5至20微米之间,预压在低压下,并在模具中压制至压力为50至150MPa,特别是约100MPa。 压制后,接触压力缓慢下降。 然后,未焙烧的压块以最大20K /分钟的温度梯度碳化。 将温度在500-700℃的保持温度下保持恒定一定的保持时间,随后升高至800-1200℃,特别是约1000℃的最高温度。最后,碳化压块 在惰性气氛,优选惰性气体,特别优选氩气和/或氮气中,在终止温度为2500-3000℃之间石墨化。
Abstract:
The invention relates to a process for producing a surface layer with embedded inter-metallic phases, which is distinguished by the fact that a layer comprising a metal and a ceramic is applied to a substrate element, that a reaction takes place between the metal and the ceramic of the layer as a result of energy being introduced during the application of the layer or as a result of a subsequent introduction of energy, and as a result the surface layer is produced, with inter-metallic phases being formed.
Abstract:
The invention relates to a process for producing a component from an Al2O3/titanium aluminide composite material. To produce the component, a shaped body is pressed from a starting mix of titanium, in particular as an oxide, carbon and/or its precursors, fillers and binders. At a conversion temperature, the shaped body is subjected to a heat treatment in order to form a pressure-stable sacrificial body. In the process, the filler and, if appropriate, the binder is/are also removed by thermal means. The sacrificial body is filled with aluminum and/or an aluminum alloy under pressure. The filling takes place at a filling temperature which is above the conversion temperature. Then, the temperature is reduced to a transformation temperature, the materials of the filled sacrificial body and the aluminum reacting through a solid-state reaction, below the filling temperature, to form an Al2O3/titanium aluminide composite body.
Abstract:
The invention concerns a composite material consisting of intermetallic phases and ceramic, in particular in the form of a coating on metallic substrates, as well as an arc wire spraying process for production of the composite material in which the intermetallic phases and the ceramics to be deposited are newly formed during the deposit process from the components of the supplied wires by chemical reaction. The invention further concerns wear resistant layers formed by the composites, tribologic layers and plating or hard-facing materials.
Abstract:
A component is made, in regions, of a ceramic-metal composite material. A porous sacrificial body produced from ceramic precursors is filled with softened metal and/or a metallic alloy at a predeterminable filling temperature at or above the softening temperature of the filling metal and under superatmospheric pressure. The filled sacrificial body is heated to or above a reaction temperature which is higher than the filling temperature, where a reaction between the filling metal (FMe) and the metal of the ceramic of the sacrificial body (CMe) is carried out, forming the ceramic-metal composite material comprising a ceramic phase and a metallic phase. The ceramic phase comprises CMemBx and/or CMenCy and/or CMeoCN and FMepO3, and the metallic phase comprises an intermetallic compound of a metal of the ceramic (CMe) and a filling metal (FMe). The sacrificial body is filled with the filling metal (FMe) during pressure casting of the component. A shape at least close to the final shape of the component, comprising a filled sacrificial body and the intermediate element(s) free of the sacrificial body, is cast by the pressure casting tool, and the component after casting is complete is heated to or above the reaction temperature in the region of the sacrificial body.
Abstract:
A process for manufacturing ceramic metal composite bodies, the ceramic metal composite bodies and their use. The process is based on molten infiltration and the simultaneous or delayed exchange reaction of ceramic or metal ceramic un-fired bodies or sintered bodies which may consist of nitrides or carbides as well as metals, with molten metal of additional metals, whereby new nitride, carbide and intermetallic phases are formed which have improved wear and high-temperature characteristics. These ceramic metal composite bodies can be used for tribological applications.
Abstract:
A rotor for exhaust-gas turbochargers having a turbine wheel (3) made of a metal aluminide, a hollow shaft (2) made of steel or of a nickel-based alloy, and a compressor wheel (1), the compressor wheel (1) having a journal (5), which partially extends into the hollow shaft (2) made of steel or of nickel-based alloy and which forms a positive connection (6) with the same, as well as a method for manufacturing rotors for exhaust-gas turbochargers having a turbine wheel (3), a metal hollow shaft (2), and a compressor wheel (1), including the steps of substance-to-substance bonding of the turbine wheel (3) and of the metal hollow shaft (2), positively connecting the compressor wheel and the metal hollow shaft (2), the positive connection (6) being produced by a journal (5) of the compressor wheel (1) projecting into metal hollow shaft (2), and by the inside of the metal hollow shaft.
Abstract:
The invention concerns a composite material consisting of intermetallic phases and ceramic, in particular in the form of a coating on metallic substrates, as well as an arc wire spraying process for production of the composite material in which the intermetallic phases and the ceramics to be deposited are newly formed during the deposit process from the components of the supplied wires by chemical reaction. The invention further concerns wear resistant layers formed by the composites, tribologic layers and plating or hard-facing materials.
Abstract:
A process for manufacturing a ceramic metal composite body in the case of which a dimensionally stable and porous sacrificial body is produced from ceramic initial products and is filled at a filling temperature with a softened metal, particularly under an increased pressure. The filled sacrificial body is heated to a reaction temperature and the metal to be filled in, BMe, is reacted with a metal of the ceramics. KMe, forming the ceramic metal composite body which has a ceramic phase having KMe.sub.m B.sub.x and/or KMe.sub.n C.sub.y and/or KMe.sub.o CN and BMe.sub.p O.sub.3 and has a metallic phase having an intermetallic compound which is formed of KMe and BMe, the filling temperature being lower than the reaction temperature and higher than or equal to the softening temperature of the metal.
Abstract:
In a rotor assembly for an exhaust gas turbocharger including a turbine wheel and a compressor wheel mounted on a common shaft for joint rotation wherein the turbine wheel consist of a metal aluminide or of a high-temperature resistant titanium alloy, the turbine wheel and the compressor wheel are disposed on the shaft in spaced relationship by way of a bearing sleeve via which the turbien wheel and the compressor wheel are axially firmly engaged by axial clamping structures associated with the common shaft.