Abstract:
The invention relates to a process for producing a surface layer with embedded inter-metallic phases, which is distinguished by the fact that a layer comprising a metal and a ceramic is applied to a substrate element, that a reaction takes place between the metal and the ceramic of the layer as a result of energy being introduced during the application of the layer or as a result of a subsequent introduction of energy, and as a result the surface layer is produced, with inter-metallic phases being formed.
Abstract:
A method treats an article and more specifically an aircraft surface in order to prevent icing and to provide a coating that emits very low volatile organic compounds (VOC) during application and setting. Icing on critical aircraft surfaces creates dangerous conditions that impair the stability of the aircraft. The specific areas are referred to as “cold-soak” conditions and some areas on the “leading edges” of the wings. The invention eliminates icing on these surfaces. Ice will not form on the surface of certain polymer coatings with low surface energy such as Teflon. This is a consequence of the high contact angle between the water droplet and the surface that establishes a non-wetting surface. The invention implements such coatings and a deposition process. The coating may be used for other objects such as automobiles, consumer products, such as refrigerators, stoves, etc.
Abstract:
Polyolefin compositions in powder form suited for metal coating, including (percentage by weight): 1) from 1% to 40% of hollow microspheres; 2) from 60% to 99% of a composition comprising: a) from 25% to 95% of polypropylene, polyethylene or crystalline propylene copolymers or mixtures thereof; b) from 0% to 70% of an elastomeric copolymer; c) from 0.5% to 10% of propylene or polyethylene modified with polar groups; d) from 0% to 10% of titanium dioxide.
Abstract:
A method of forming an electrode is characterized in that the method comprising forming a porous coating of an alloy by gas atomisation on a substrate. The porosity of the coating is provided by controlling one or more conditions selected from the group consisting of the height and duration of deposition of the spray onto the substrate, the rate deposition, the speed of the atomized particles impacting on the substrate size distribution of the spray droplets, the temperature above melting, the substrate temperature, the substrate thermal conductivity, the conductivity of the gas, and the temperature of the gas.
Abstract:
A condenser that is to be brazed in a radiant energy oven has a significant, localized mass differential which would, without further treatment, create a significant temperature differential across the condenser in the braze oven. This is compensated for, in the method of the invention, by thermally spraying onto the surface of the higher mass portion a rough surface layer of a compatible material that increases the emissivity of that portion sufficiently, relative to the rest of the condenser, to decrease the temperature differential that would otherwise occur.
Abstract:
The present invention employs a constrained stagnation flow geometry apparatus to achieve the uniform deposition of materials or heat. The present invention maximizes uniform fluxes of reactant gases to flat surfaces while minimizing the use of reagents and finite dimension edge effects. This results, among other things, in large area continuous films that are uniform in thickness, composition and structure which is important in chemical vapor deposition processes such as would be used for the fabrication of semiconductors.
Abstract:
The invention discloses a material and an efficient method for the formation of a thermal-spray coating layer of a rare earth fluoride by a process of thermal-spray coating by using a unique thermal spray powder consisting of granules of the rare earth fluoride having a specified average particle diameter. The thermal-spray granules are prepared by granulating primary particles of the rare earth fluoride having a specified average particle diameter from an aqueous slurry containing a binder resin and subjecting the granules to a calcination treatment at a temperature not higher than 600° C.
Abstract:
The cylinder walls of light metal engine blocks are thermally spray coated with a ferrous-based coating using an HVOF device. A ferrous-based wire is fed to the HVOF device to locate a tip end of the wire in a high temperature zone of the device. Jet flows of oxygen and gaseous fuel are fed to the high temperature zone and are combusted to generate heat to melt the tip end. The oxygen is oversupplied in relation to the gaseous fuel. The excess oxygen reacts with and burns a fraction of the ferrous-based feed wire in an exothermic reaction to generate substantial supplemental heat to the HVOF device. The molten/combusted metal is sprayed by the device onto the walls of the cylinder by the jet flow of gases.
Abstract:
A thermal protection device adapted to extend along a surface to be protected from a thermally and mechanically severe external environment, having an inside face adapted to face the surface to be protected and an outside face adapted to be exposed to the external environment, includes a composite layer containing a refractory armature buried in a thermally insulative material matrix, the device further including a ceramic, metal or metalloid external layer of which the outside face is part and which is attached to the composite layer.
Abstract:
A component of an aluminium production cell, in particular a cathode or a cell lining of an electrolytic cell for the production of aluminium by the electrolysis of alumina in cryolite, having an aluminium-wettable refractory coating on a heat-stable baked carbon-containing body, is produced from a part-manufactured cell component which is a layered composite of two precursors. A precursor layer of the aluminium-wettable refractory coating contains at least one aluminium-wettable refractory material in particulate form, or a particulate micropyretic reaction mixture which when ignited reacts to form at least one aluminium-wettable refractory material, or a mixture thereof, and non-carbon fillers and binders. A non-baked or part-baked precursor of the heat-stable carbon-containing body comprises particulate carbon compacted with a heat-convertible binder which when subjected to heat treatment binds the particulate carbon into the heat-stable carbon-containing body of the fully-manufactured cell component. This layered composite is convertible to the fully-manufactured cell component by heat treatment to form the aluminium-wettable refractory coating and simultaneously bind and heat-stabilize the carbon-containing body.