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1.发明授权公开(公告)号：US08928445B2
公开(公告)日：2015-01-06
申请号：US12591780
申请日：2009-12-01
Applicant: Mitsutoshi Mori , Hiroaki Hosoi , Hidetaka Kanahashi , Yoshihaya Imamura
Inventor： Mitsutoshi Mori , Hiroaki Hosoi , Hidetaka Kanahashi , Yoshihaya Imamura
CPC classification number: H01F27/327 , B21D26/14 , H01F7/202 , H01F27/322 , H01F27/323 , H01F41/098 , H01F41/122 , H01F41/127 , Y10T29/49071
Abstract: Provided is an electromagnetic pipe expanding inductor in which the formation of voids during resin impregnation is suppressed, and electromagnetic reaction forces acting on the conductor periphery and on the interface between the shaft portion and the center-side fiber layer is diminished, and thereby durability is improved and the life of the inductor is prolonged. A glass cloth tape (3) capable of being impregnated with resin is wound around the peripheral surface of a shaft portion of a bobbin (2) to a predetermined thickness, further, a conductor strand (4) coated with a glass cloth tape (6) is wound spirally in the axial direction of the bobbin (2) to form a coil. Further, a glass cloth (7) is wound around the outside of the glass cloth tape (6) to a predetermined thickness and thereafter the glass cloth tapes (3, 6) and the glass cloth (7) are impregnated with resin to unite them. A center-side resin-impregnated layer formed by the glass cloth tape 3 impregnated with resin is lower in the modulus of longitudinal elasticity than the shaft portion. Given that the inductor radius is r, the thickness, t, of the center-side resin-impregnated layer is 0.025r to 0.25r.
Abstract translation: 提供了一种电磁扩管电感器，其中在树脂浸渍期间形成空隙被抑制，并且作用在导体周边和轴部分与中心侧纤维层之间的界面上的电磁反作用力减小，从而耐久性 改善了电感器的使用寿命。 将能够浸渍有树脂的玻璃布带（3）卷绕在筒管（2）的轴部的周面上达到预定厚度，此外，涂覆有玻璃布带（6）的导体线（4） ）沿着线轴（2）的轴向螺旋地卷绕以形成线圈。 此外，将玻璃布（7）卷绕在玻璃布带（6）的外侧至预定厚度，然后将玻璃布带（3,6）和玻璃布（7）浸渍树脂以使它们结合 。 通过浸渍有树脂的玻璃布带3形成的中心侧树脂浸渍层的纵向弹性模量比轴部分低。 假设电感器半径为r，中心侧树脂浸渍层的厚度t为0.025r至0.25r。
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2.发明申请METHOD FOR JOINING DISSIMILAR METALS OF STEEL PRODUCT AND LIGHT METAL PRODUCT WITH EACH OTHER 审中-公开钢铁产品和轻金属产品与其他材料的接合金属的方法公开(公告)号：US20090294410A1
公开(公告)日：2009-12-03
申请号：US12419672
申请日：2009-04-07
Applicant: Tetsu IWASE , Yoshihaya IMAMURA
Inventor： Tetsu IWASE , Yoshihaya IMAMURA
IPC: B23K11/10
CPC classification number: B23K11/0066 , B21J15/025 , B21J15/08 , B23K11/20 , B23K2103/20 , B23P19/062
Abstract: There is provided method for joining dissimilar metals of a steel product and a light metal product with each other, wherein the light metal product and a rivet made of an iron-base metal are connected with each other beforehand in a previous process preceding spot welding, and subsequently, the rivet and the steel product are spot welded with each other. Then, a cavity for use in clinching the light metal product is formed, and upon the stem of the rivet is embedded into the light metal product to penetrate therethrough, light metal is caused to undergo plastic flow into the cavity of the rivet, for clinching the light metal product to be thereby clinched with the rivet whereupon spot welding for forming a weld nugget only within the scope of an interface between the stem of the rivet, and the steel product is carried out. Thus, the present invention can implement the spot welding between iron—iron similar metals, without a constraint on, and a problem with conditions applicable to the spot welding and a high joint strength can be obtained owing to the synergistic effect of the spot welding and connection by clinching of the aluminum alloy product with the iron-base rivet, added thereto.
Abstract translation: 提供了一种将钢产品和轻金属制品的不同金属彼此接合的方法，其中轻金属制品和由铁基金属制成的铆钉在点焊前的先前工艺预先相互连接， 铆钉和钢制品彼此点焊。 然后，形成用于铆接轻金属制品的空腔，并且将铆钉的杆嵌入轻金属制品中以穿透其中，使轻金属进入塑料流入铆钉的空腔中，以便铆接 由此铆钉铆接的轻金属产品仅在铆钉的杆与钢产品之间的界面的范围内进行用于形成焊接熔核的点焊。 因此，本发明可以在不受限制的情况下实现铁 - 铁相似金属之间的点焊，以及适用于点焊的条件的问题，并且由于点焊的协同效应和 通过加入铝基合金制品与铁基铆钉的连接。
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3.发明授权公开(公告)号：US07441335B2
公开(公告)日：2008-10-28
申请号：US10933287
申请日：2004-09-03
Applicant: Yoshihaya Imamura , Hiroyuki Yamashita
Inventor： Yoshihaya Imamura , Hiroyuki Yamashita
IPC: B23P17/00
CPC classification number: B21D53/30 , Y10S72/707 , Y10T29/49499 , Y10T29/49524 , Y10T29/49529 , Y10T29/49803
Abstract: A metal mold for electromagnetic forming, with the inner peripheral face thereof, serving as a forming face, is disposed on the outer peripheral side of a columnar workpiece, and a coil for electromagnetic forming is disposed on the inner peripheral side of the columnar workpiece. In a state of a configuration as described, electric energy is thrown into the coil for the electromagnetic forming, and the columnar workpiece is caused to undergo flaring to be thereby pressed against the forming face of the metal mold for the electromagnetic forming, so as to be turned into a shape corresponding to the forming face by means of the electromagnetic forming, thus obtaining a wheel rim. A disc is welded to the wheel rim obtained, and curling is applied to outer edges of the wheel rim. With the adoption of a method of manufacturing an automotive wheel, a manufacturing process as a whole is enhanced in efficiency.
Abstract translation: 在柱状工件的外周侧配置用作电磁成形用的金属模具，其内周面用作成形面，在该柱状工件的内周侧配置有电磁成形用线圈。 在如上所述的构造的状态下，将电能投入用于电磁成形的线圈中，使柱状工件发生扩口，从而压在用于电磁成形的金属模的成形面上，以便 通过电磁成形变成与成形面对应的形状，从而获得轮缘。 盘被焊接到所获得的轮辋上，并且将卷曲施加到轮辋的外边缘。 通过采用制造汽车轮的方法，整体的制造过程的效率得到提高。
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公开(公告)号：US07861412B2
公开(公告)日：2011-01-04
申请号：US11645032
申请日：2006-12-26
Applicant: Yoshihaya Imamura , Junichi Sato , Daigo Masumoto , Katsuhiro Motode
Inventor： Yoshihaya Imamura , Junichi Sato , Daigo Masumoto , Katsuhiro Motode
CPC classification number: B21D53/30 , B21D19/12 , Y10T29/49375 , Y10T29/49524 , Y10T29/49531 , Y10T29/49803 , Y10T29/4994 , Y10T29/53083
Abstract: A method prevents a cylindrical body from buckling in externally curling edges of both side portions by pressing curling dies in an axial direction after molding the cylindrical body having a drop portion whose outer diameter is small and two side portions whose outer diameter is large by enlarging a cylindrical material made of aluminum alloy by electromagnetic molding. In curling the edges of the side portions, a buckling preventing die restrains an outer periphery of the drop portion of the cylindrical body. Because the buckling preventing die receives the axial compression force of the curling dies, it can prevent the cylindrical body from buckling and deforming. The buckling preventing die is what a split die disposed on the side of an outer periphery of the cylindrical material in the electromagnetic molding is used as.
Abstract translation: 一种方法是通过在将具有外径较小的液滴部分的圆筒体和外径较大的两个侧面部分扩大后，通过在轴向方向上压制卷曲模具来防止圆柱体在两侧部的外部卷曲边缘处弯曲 由铝合金制成的圆柱形材料通过电磁成型。 在卷曲边缘部分的边缘处，弯曲防止模具限制了圆柱体的液滴部分的外周。 由于防翘曲模具受到卷边模具的轴向压缩力，因此可以防止圆柱体发生弯曲变形。 抗弯曲模具是使用设置在电磁成型体中的圆筒状材料的外周侧的分割模具。
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公开(公告)号：US07487655B2
公开(公告)日：2009-02-10
申请号：US10528430
申请日：2003-09-26
Applicant: Yoshihaya Imamura , Noritaka Eguchi , Takeo Sakurai , Hiroshi Tanimoto
Inventor： Yoshihaya Imamura , Noritaka Eguchi , Takeo Sakurai , Hiroshi Tanimoto
IPC: B21D26/14
CPC classification number: B21D26/14 , B21D53/16 , Y10T29/49803
Abstract: A metal mold is disposed adjacent to the outer circumference of a base ring, and has a molding face in the inner circumference and a plurality of grooves for forming beads on the molding face along the circumferential direction. A coil for electromagnetic forming is disposed adjacent to the inner circumference of the base ring. When a momentary large current is applied to the coil in this arrangement, the diameter of the base ring is expanded by pressing the base ring toward the molding face of the metal mold such that the base ring is molded into a shape corresponding to the molding face by electromagnetic forming. Improvements such as a metal mold capable of degassing, a separable metal mold, roll-correcting after electromagnetic forming, application of momentary large current over several times, a metal mold with a cutting blade, use of a base ring with a large number of holes, and a metal mold with positioning means are then added. With these improvements, a highly accurate cylindrical ring with beads can be produced at low cost and with high productivity.
Abstract translation: 金属模具与基座的外周相邻设置，在内周具有成形面，在周向上在成型面上形成多个用于形成珠的槽。 用于电磁成形的线圈设置成与基座的内周相邻。 当以这种方式对线圈施加瞬时的大电流时，通过将基座环朝向金属模的成型面压制基座环的直径，使得基座环模制成与模制面对应的形状 通过电磁成形。 可以进行脱气的金属模具，电磁成形后的卷边校正，多次施加瞬时大电流等的改进，具有切割刀片的金属模具，使用具有大量孔的基座环 然后添加具有定位装置的金属模具。 通过这些改进，可以以低成本和高生产率生产具有珠的高度精确的圆柱形环。
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Patent Agency Ranking
6.发明申请公开(公告)号：US20050091850A1
公开(公告)日：2005-05-05
申请号：US10933287
申请日：2004-09-03
Applicant: Yoshihaya Imamura , Hiroyuki Yamashita
Inventor： Yoshihaya Imamura , Hiroyuki Yamashita
IPC: B21D53/30
CPC classification number: B21D53/30 , Y10S72/707 , Y10T29/49499 , Y10T29/49524 , Y10T29/49529 , Y10T29/49803
Abstract: A metal mold for electromagnetic forming, with the inner peripheral face thereof, serving as a forming face, is disposed on the outer peripheral side of a columnar workpiece, and a coil for electromagnetic forming is disposed on the inner peripheral side of the columnar workpiece. In a state of a configuration as described, electric energy is thrown into the coil for the electromagnetic forming, and the columnar workpiece is caused to undergo flaring to be thereby pressed against the forming face of the metal mold for the electromagnetic forming, so as to be turned into a shape corresponding to the forming face by means of the electromagnetic forming, thus obtaining a wheel rim. A disc is welded to the wheel rim obtained, and curling is applied to outer edges of the wheel rim. With the adoption of a method of manufacturing an automotive wheel, a manufacturing process as a whole is enhanced in efficiency.
Abstract translation: 在柱状工件的外周侧配置用作电磁成形用的金属模具，其内周面用作成形面，在该柱状工件的内周侧配置有电磁成形用线圈。 在如上所述的构造的状态下，将电能投入用于电磁成形的线圈中，使柱状工件发生扩口，从而压在用于电磁成形的金属模的成形面上，以便 通过电磁成形变成与成形面对应的形状，从而获得轮缘。 盘被焊接到所获得的轮辋上，并且将卷曲施加到轮辋的外边缘。 通过采用制造汽车轮的方法，整体的制造过程的效率得到提高。
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公开(公告)号：US5767476A
公开(公告)日：1998-06-16
申请号：US652414
申请日：1996-05-23
Applicant: Yoshihaya Imamura
Inventor： Yoshihaya Imamura
IPC: B62D25/00 , B23K11/11 , B23K26/00 , B23K26/20 , B62D23/00 , B62D29/00 , B62D33/04 , B23K11/00 , B60J7/00
CPC classification number: B62D29/008 , B23K11/11 , B62D23/005 , B62D33/044
Abstract: An automotive frame is assembled by joining fins of extrusions formed of aluminum alloy by resistance spot welding. The fins are formed integrally with each extrusion by extrusion. Alternatively, the extrusions may be joined together through a node part having fins. In this case, the fins of each extrusion are joined by resistance spot welding to the fins of the node part. The node part includes a body formed by extrusion and a side plate penetration-welded to the body by laser welding. The side plate functions as the fins of the node part.
Abstract translation: 通过电阻点焊连接由铝合金形成的挤压件的翅片来组装汽车框架。 翅片通过挤出与每个挤出件一体形成。 或者，挤压件可以通过具有翅片的节点部件连接在一起。 在这种情况下，每个挤压件的翅片通过电阻点焊连接到节点部分的翅片上。 节点部分包括通过挤压形成的主体和通过激光焊接将其焊接到主体的侧板。 侧板用作节点部分的翅片。
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8.发明授权公开(公告)号：US07980615B2
公开(公告)日：2011-07-19
申请号：US12650146
申请日：2009-12-30
Applicant: Narikazu Hashimoto , Masatoshi Yoshida , Hiroyuki Yamashita , Satoshi Nimura , Toru Hashimura , Yoshihaya Imamura , Kazumori Horiguchi
Inventor： Narikazu Hashimoto , Masatoshi Yoshida , Hiroyuki Yamashita , Satoshi Nimura , Toru Hashimura , Yoshihaya Imamura , Kazumori Horiguchi
IPC: B62D27/02
Abstract: A target tubular member with flange, such as a bumper stay, has a flange having an outer diameter larger than the diameter of an axial section and is formed by electromagnetic forming without excessive expansion. The tubular member with flange includes an axial member made of a tubular aluminum alloy extrudate and a flange member joined to an end of the axial member. The axial member has an end flange being integrated at its end and having an area smaller than that of the flange member. The flange member has a hole, and a cylindrical hole flange at the edge of the hole. The axial member fits in the hole of the flange member, the end flange is in intimate contact with the flange member, and the outer periphery of a small-diameter portion of the axial member is in intimate contact with the inner periphery of the hole flange. The hole flange is held between the end flange and a protrusion. The tubular member with flange may be produced by inserting an untreated pipe into the hole of the flange member and expanding the untreated pipe by electromagnetic forming.
Abstract translation: 具有凸缘的目标管状构件（例如保险杠撑杆）具有外径大于轴向部分的直径的凸缘，并且通过电磁成形形成而不会过度膨胀。 具有凸缘的管状构件包括由管状铝合金挤出物制成的轴向构件和连接到轴向构件的端部的凸缘构件。 轴向构件的端部凸缘在其端部成一体，其面积小于凸缘构件的面积。 凸缘构件具有孔，并且在孔的边缘处具有圆柱形孔凸缘。 轴向构件配合在凸缘构件的孔中，端部凸缘与凸缘构件紧密接触，轴向构件的小直径部分的外周与孔凸缘的内周紧密接触 。 孔凸缘保持在端部凸缘和突起之间。 具有凸缘的管状构件可以通过将未处理的管插入凸缘构件的孔中并通过电磁成形来膨胀未处理的管而制造。
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9.发明申请公开(公告)号：US20100134227A1
公开(公告)日：2010-06-03
申请号：US12591780
申请日：2009-12-01
Applicant: Mitsutoshi Mori , Hiroaki Hosoi , Hidetaka Kanahashi , Yoshihaya Imamura
Inventor： Mitsutoshi Mori , Hiroaki Hosoi , Hidetaka Kanahashi , Yoshihaya Imamura
CPC classification number: H01F27/327 , B21D26/14 , H01F7/202 , H01F27/322 , H01F27/323 , H01F41/098 , H01F41/122 , H01F41/127 , Y10T29/49071
Abstract: Provided is an electromagnetic pipe expanding inductor in which the formation of voids during resin impregnation is suppressed, and electromagnetic reaction forces acting on the conductor periphery and on the interface between the shaft portion and the center-side fiber layer is diminished, and thereby durability is improved and the life of the inductor is prolonged. A glass cloth tape (3) capable of being impregnated with resin is wound around the peripheral surface of a shaft portion of a bobbin (2) to a predetermined thickness, further, a conductor strand (4) coated with a glass cloth tape (6) is wound spirally in the axial direction of the bobbin (2) to form a coil. Further, a glass cloth (7) is wound around the outside of the glass cloth tape (6) to a predetermined thickness and thereafter the glass cloth tapes (3, 6) and the glass cloth (7) are impregnated with resin to unite them. A center-side resin-impregnated layer formed by the glass cloth tape 3 impregnated with resin is lower in the modulus of longitudinal elasticity than the shaft portion. Given that the inductor radius is r, the thickness, t, of the center-side resin-impregnated layer is 0.025r to 0.25r.
Abstract translation: 提供了一种电磁扩管电感器，其中在树脂浸渍期间形成空隙被抑制，并且作用在导体周边和轴部分与中心侧纤维层之间的界面上的电磁反作用力减小，从而耐久性 改善了电感器的使用寿命。 将能够浸渍有树脂的玻璃布带（3）卷绕在筒管（2）的轴部的周面上达到预定厚度，此外，涂覆有玻璃布带（6）的导体线（4） ）沿着线轴（2）的轴向螺旋地卷绕以形成线圈。 此外，将玻璃布（7）卷绕在玻璃布带（6）的外侧至预定厚度，然后将玻璃布带（3,6）和玻璃布（7）浸渍树脂以使它们结合 。 通过浸渍有树脂的玻璃布带3形成的中心侧树脂浸渍层的纵向弹性模量比轴部分低。 假设电感器半径为r，中心侧树脂浸渍层的厚度t为0.025r至0.25r。
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10.发明申请公开(公告)号：US20100102582A1
公开(公告)日：2010-04-29
申请号：US12650146
申请日：2009-12-30
Applicant: Narikazu Hashimoto , Masatoshi Yoshida , Hiroyuki Yamashita , Satoshi Nimura , Toru Hashimura , Yoshihaya Imamura , Kazumori Horiguchi
Inventor： Narikazu Hashimoto , Masatoshi Yoshida , Hiroyuki Yamashita , Satoshi Nimura , Toru Hashimura , Yoshihaya Imamura , Kazumori Horiguchi
Abstract: A target tubular member with flange, such as a bumper stay, has a flange having an outer diameter larger than the diameter of an axial section and is formed by electromagnetic forming without excessive expansion. The tubular member with flange includes an axial member made of a tubular aluminum alloy extrudate and a flange member joined to an end of the axial member. The axial member has an end flange being integrated at its end and having an area smaller than that of the flange member. The flange member has a hole, and a cylindrical hole flange at the edge of the hole. The axial member fits in the hole of the flange member, the end flange is in intimate contact with the flange member, and the outer periphery of a small-diameter portion of the axial member is in intimate contact with the inner periphery of the hole flange. The hole flange is held between the end flange and a protrusion. The tubular member with flange may be produced by inserting an untreated pipe into the hole of the flange member and expanding the untreated pipe by electromagnetic forming.
Abstract translation: 具有凸缘的目标管状构件（例如保险杠撑杆）具有外径大于轴向部分的直径的凸缘，并且通过电磁成形形成而不会过度膨胀。 具有凸缘的管状构件包括由管状铝合金挤出物制成的轴向构件和连接到轴向构件的端部的凸缘构件。 轴向构件的端部凸缘在其端部成一体，其面积小于凸缘构件的面积。 凸缘构件具有孔，并且在孔的边缘处具有圆柱形孔凸缘。 轴向构件配合在凸缘构件的孔中，端部凸缘与凸缘构件紧密接触，轴向构件的小直径部分的外周与孔凸缘的内周紧密接触 。 孔凸缘保持在端部凸缘和突起之间。 具有凸缘的管状构件可以通过将未处理的管插入凸缘构件的孔中并通过电磁成形来膨胀未处理的管而制造。
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