Abstract:
A method of joining the abutting ends of tubes together in a manner that provides a weld having good pulling, bending and thickness reduction capabilities. The method comprising the steps of providing the tube ends with complementary angle cuts, the angle of each cut being less than 90* with respect to the axes of the tubing; placing and maintaining the cut ends of the tubes in mating, abutting relationship, the abutting ends providing an interface therebetween that is disposed at the same angle, with respect to the tubes axes, as that of the angle cuts; disposing said interface adjacent a welding head; and welding the tubes together along the mating, abutting ends.
Abstract:
Method of fabricating improved terminal end configurations for composite multi-metallic extrusion billets that provides a reservoir of cladding metal for the initially extrudable portions thereof by selective introduction of metal powders into discrete core and cladding cavities within a deformable shell followed by isostatic compaction thereof.
Abstract:
A forging die having an irregularly shaped cavity and a method of making the same. A cylindrical die has a calculated interference fit in a cylindrical shrink ring which is applied to it without welding or fusing, so as to prestress the material of the die, without detailed calculations of the stresses induced in the die by the ring and without making allowances for distortion of the cavity by the ring. Thereafter the irregular cavity is cut or sunk into the die. During the sinking of the cavity, stresses in the ring are partially relieved and distortion of the cavity is machined out as the machining proceeds. At such time, compressive stresses developing in the corners of the cavity will be limited by plastic deformation to the yield strength of the material. The compressive stresses remaining after the cavity is sunk provide a working stress range of about twice the range which would be available without the prestressing.
Abstract:
A method and apparatus for extruding metallic tubes or pipe of varying wall thickness so as to maintain proper tube dimensions at the time of changing from one wall thickness to another during the extrusion operation. The apparatus includes an extrusion press having a ram with a mandrel slidably mounted therein and a stationary die. The mandrel has a stepped tip which is adapted to enter an opening in the die, and the maximum diameter of the mandrel is the same as the diameter of the die opening. The ram is advanced to extrude the flowable charge while one stepped portion of the mandrel tip is disposed within the die opening, but the ram is stopped while the mandrel is moved to present a different stepped portion of its tip to the die opening. At such time, the mandrel alone is moved to extrude the flowable material, and the mandrel is moved at a speed which is the same as the speed of the material, whereby at the time of the changeover the extrusion ratio of material flow to the speed of the mandrel is maintained at unity.