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公开(公告)号:US20240253796A1
公开(公告)日:2024-08-01
申请号:US18622656
申请日:2024-03-29
Applicant: Archer Aviation Inc.
Inventor: Alan D. TEPE
CPC classification number: B64D27/24 , B64C29/0033 , H02P25/16 , H02P27/06
Abstract: An electrical propulsion system for a vertical take-off and landing (VTOL) aircraft comprises an electrical motor assembly and an inverter assembly. The inverter assembly comprises a housing, a capacitor assembly, at least one printed circuit board assembly (PCBA), and a plurality of positioning pins. The capacitor assembly comprises a center hole, at least one capacitor, a capacitor housing having at least one busbar, and a plurality of through holes in the capacitor housing. The capacitor assembly and the at least one PCBA are positioned inside the housing. The plurality of positioning pins pass through the through the plurality of through holes of the capacitor housing and the at least one PCBA and are connected to the housing.
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公开(公告)号:US20250145303A1
公开(公告)日:2025-05-08
申请号:US19016983
申请日:2025-01-10
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan D. TEPE
IPC: B64D27/24 , B60L15/06 , B60L15/38 , B64C27/54 , B64C29/00 , B64D27/30 , B64D33/08 , B64D35/02 , F16B2/06 , F16H57/08 , H02K1/27 , H02K1/32 , H02K5/124 , H02K5/20 , H02K7/00 , H02K7/08 , H02K7/116 , H02K9/19 , H02K11/33 , H02K15/03 , H02M7/5395 , H02P21/00 , H02P25/16 , H02P27/06 , H02P27/08
Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
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公开(公告)号:US20240208658A1
公开(公告)日:2024-06-27
申请号:US18599703
申请日:2024-03-08
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan D. TEPE , Robert Wayne MOORE
CPC classification number: B64D27/24 , B64C29/0033 , B64D33/08
Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
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公开(公告)号:US20240116627A1
公开(公告)日:2024-04-11
申请号:US18163372
申请日:2023-02-02
Applicant: Archer Aviation, Inc.
Inventor: Karthik Kumar BODLA , Bharat TULSYAN , Christopher M. HEATH , Kerry MANNING , Alan D. TEPE
CPC classification number: B64C29/0033 , B64D33/08
Abstract: A VTOL aircraft includes a plurality of lift propellers configured to rotated by lift motors to provide vertical thrust during takeoff, landing and hovering operations. The lift propellers are configured to generate a cooling airflow to cool the lift motors during use. During a cruise operation when the VTOL aircraft is in forward motion, the lift propellers may be stowed in a stationary position. Therefore, the cooling airflow may be reduced or eliminated when it is not needed.
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公开(公告)号:US20240262518A1
公开(公告)日:2024-08-08
申请号:US18620505
申请日:2024-03-28
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan D. TEPE
IPC: B64D27/24 , B60L15/06 , B60L15/38 , B64C27/54 , B64C29/00 , B64D33/08 , B64D35/02 , F16B2/06 , F16H57/08 , H02K1/27 , H02K1/32 , H02K5/124 , H02K5/20 , H02K7/00 , H02K7/08 , H02K7/116 , H02K9/19 , H02K11/33 , H02K15/03 , H02M7/5395 , H02P21/00 , H02P25/16 , H02P27/06 , H02P27/08
CPC classification number: B64D27/24 , B60L15/06 , B60L15/38 , B64C27/54 , B64C29/0008 , B64C29/0033 , B64D33/08 , B64D35/02 , F16B2/06 , F16H57/08 , H02K1/27 , H02K1/32 , H02K5/124 , H02K5/203 , H02K7/08 , H02K7/116 , H02K9/19 , H02K11/33 , H02K15/03 , H02M7/5395 , H02P21/50 , H02P25/16 , H02P27/06 , H02P27/08 , B60L2200/10 , B60L2210/40 , H02K7/006
Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
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公开(公告)号:US20240253797A1
公开(公告)日:2024-08-01
申请号:US18622662
申请日:2024-03-29
Applicant: Archer Aviation Inc.
Inventor: Alan D. TEPE , Robert Wayne MOORE
IPC: B64D27/24 , B60L15/06 , B60L15/38 , B64C27/54 , B64C29/00 , B64D33/08 , B64D35/02 , F16B2/06 , F16H57/08 , H02K1/27 , H02K1/32 , H02K5/124 , H02K5/20 , H02K7/00 , H02K7/08 , H02K7/116 , H02K9/19 , H02K11/33 , H02K15/03 , H02M7/5395 , H02P21/00 , H02P25/16 , H02P27/06 , H02P27/08
CPC classification number: B64D27/24 , B60L15/06 , B60L15/38 , B64C27/54 , B64C29/0008 , B64C29/0033 , B64D33/08 , B64D35/02 , F16B2/06 , F16H57/08 , H02K1/27 , H02K1/32 , H02K5/124 , H02K5/203 , H02K7/08 , H02K7/116 , H02K9/19 , H02K11/33 , H02K15/03 , H02M7/5395 , H02P21/50 , H02P25/16 , H02P27/06 , H02P27/08 , B60L2200/10 , B60L2210/40 , H02K7/006
Abstract: An electrical propulsion system for a vertical take-off and landing (VTOL) aircraft comprises an electrical motor assembly and an inverter assembly. The inverter assembly comprises a housing, a capacitor assembly, at least one printed circuit board assembly (PCBA), and a plurality of positioning pins. The capacitor assembly comprises a center hole, at least one capacitor, a capacitor housing having at least one busbar, and a plurality of through holes in the capacitor housing. The capacitor assembly and the at least one PCBA are positioned inside the housing. The plurality of positioning pins pass through the through the plurality of through holes of the capacitor housing and the at least one PCBA and are connected to the housing.
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公开(公告)号:US20240116640A1
公开(公告)日:2024-04-11
申请号:US18302285
申请日:2023-04-18
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan D. TEPE
CPC classification number: B64D27/24 , B64C29/0033 , B64D33/08
Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
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公开(公告)号:US20250083807A1
公开(公告)日:2025-03-13
申请号:US18956397
申请日:2024-11-22
Applicant: Archer Aviation Inc.
Inventor: Karthik Kumar BODLA , Bharat TULSYAN , Christopher M. HEATH , Kerry MANNING , Alan D. TEPE
Abstract: An apparatus for aircraft propulsion includes a propeller and a hybrid-cooled electric engine mounted to a support structure and configured to rotate the propeller. The electric engine is located in an enclosure, with a first heat transfer element thermally coupled to the electric engine via a fluid flow path, partially located outside the enclosure. A second heat transfer element, integral to or thermally coupled to the electric engine, provides air cooling. Both heat transfer elements are housed within the aircraft's support structure. At least one air inlet on the upper side of the support structure receives propeller downwash. A first cooling path directs a portion of the downwash from the air inlet to the first heat transfer element, and a first air outlet exhausts the downwash.
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公开(公告)号:US20240253795A1
公开(公告)日:2024-08-01
申请号:US18622647
申请日:2024-03-29
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan BALDWIN , Stephen Michael SPITERI , Wei Wu , Alan D. TEPE
CPC classification number: B64D27/24 , B64C29/0033 , H02P25/16 , H02P27/06
Abstract: An electrical propulsion system for a vertical take-off and landing (VTOL) aircraft comprises an electrical motor assembly and an inverter assembly. The inverter assembly comprises a housing, a capacitor assembly, at least one printed circuit board assembly (PCBA), and a plurality of positioning pins. The capacitor assembly comprises a center hole, at least one capacitor, a capacitor housing having at least one busbar, and a plurality of through holes in the capacitor housing. The capacitor assembly and the at least one PCBA are positioned inside the housing. The plurality of positioning pins pass through the through the plurality of through holes of the capacitor housing and the at least one PCBA and are connected to the housing.
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公开(公告)号:US20240253793A1
公开(公告)日:2024-08-01
申请号:US18620493
申请日:2024-03-28
Applicant: Archer Aviation Inc.
Inventor: Scott GRAVES , Alan D. TEPE
CPC classification number: B64D27/24 , B64C29/0033 , B64D33/08
Abstract: An electric propulsion system for a vertical take-off and landing (VTOL) aircraft having a heat exchanger to cool fluids used in an electrical engine, the electric propulsion system comprising at least one electrical engine mechanically connected directly or indirectly to a fuselage of the VTOL aircraft and electrically connected to an electrical power source. The electrical engine may comprise an electrical motor having a stator and a rotor; a gearbox assembly comprising a sun gear; at least one planetary gear; a ring gear; and a planetary carrier. The electric engine may include an inverter assembly comprising a thermal plate and an inverter assembly housing; an end bell assembly that is connected to the thermal plate of the inverter assembly; and a heat exchanger comprising an array of cooling fins and tubes.
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