Abstract:
A production system for manufacturing composite porous solid articles is provided wherein the color of such articles is monitored to confirm that the articles, which are produced by heating and compressing mixtures of poly(vinylidene fluoride) binder powder (such as Kyblock® resin from Arkema) and activated carbon powder, are fully cured. Adjustments to the processing conditions are made when a region of the article appears blue (indicative of incomplete curing).
Abstract:
A block product comprising a thermoplastic binder having an average particle size of less than 20 micrometers fused with active particles to form a generally coherent porous structure. In some cases, the average particle size of the binder is less than 12 micrometers. In some cases, the active particles are activated carbon particles. In some cases, the block product may include one or more of poly(vinylidene difluoride) binders, nylon-11, and nylon-12 or other odd-numbered polyamides having such small particle size.
Abstract:
The invention relates to a solid porous article containing sub-micron functional additive particles held together using discrete sub-micron polymer binder particles. The porous article preferably also contains a majority of primary active particles in the 1 to 300 micron range. The solid porous articles are used to separate, precipitate, and/or trap components of a fluid that passes through the porous article. The solid porous articles are used to separate and trap components of a fluid that passes through the porous article. Preferred binders are polyvinylidene fluoride resins, such as Kyblock® resins from Arkema Inc.