Abstract:
A modular tensioner system for an engine including a modular tensioner and an application specific carrier (15). The modular tensioner includes an integral anti-rotation device (14, 24, 202), backlash adjustability, and damping element. The plunger (8, 58, 108, 158), sleeve (1, 70a, 70b, 101, 151, 270a, 270b), clip (9, 59, 109, 159), retainer (6, 106), spring (4, 54, 104, 154), and hydraulic vent device (7, 57, 107, 157, 307) may be packaged as a modular assembly with the ability to mate with various suitable carriers (15).
Abstract:
A variable geometry turbine turbocharger (1) includes a gear driven adjustment ring actuator mechanism (300) supported within a housing (16) via a resilient mount (70) disposed between the mechanism (300) and housing (16). The gear driven adjustment ring actuator mechanism (300) rotates an adjustment ring (350), which in turn adjusts the position of the vanes (30) of the variable geometry turbine (2). The resilient mount (70) accommodates the heat-related expansion and contraction of the gear driven adjustment ring actuator mechanism (300).
Abstract:
A rotor assembly (164) is provided for a switched reluctance motor (160) in which nonmetallic, nonconductive pins (5) pass through a stack (2) of magnetic laminate plates (3).
Abstract:
Modern turbochargers use speed sensors to determine the shaft speed during operation. In order to replace a speed sensor in a turbocharger with journal bearings separated by a spacer, the tip of the speed sensor must be withdrawn from a window in the spacer and replaced through the same window. If the spacer turns while the sensor is removed, then the window will be out of alignment with the axis of the sensor and the sensor cannot be re-inserted through the window. An insert is provided for preventing rotation of the window in the spacer while the sensor is withdrawn. The insert also prevents wear to the speed sensor from the fluctuating contact forces transmitted from the shaft to the bearing spacer and subsequently to the speed sensor. Accordingly, the durability of the speed sensor is improved, the rate of failure and need for sensor replacement, is reduced.
Abstract:
A turbocharger bearing housing, including a bearing bore having two journal bearings located in the bearing bore and a tubular bearing spacer having first and second axial ends for spacing apart said journal bearings. The tubular bearing spacer having at least one radial opening and a mounting bore for receipt of a turbocharger shaft. The mounting bore further being capable of receiving a generally tubular insert mounted therein and extending into the at least one radial opening of the bearing spacer. The tubular insert further including an indexing surface to assist in setting the depth of insertion for a rotational speed sensor mounted therein via threaded fitting or friction fit and creating a set air gap between an end of the speed sensor and the rotating shaft.
Abstract:
A bearing housing (12) for a turbocharger (10) includes a split (60) defining a first bearing housing segment (62) and a second bearing housing segment (64). At least one channel (74, 84) for transporting fluid within the bearing housing (12) crosses the split (60) such that the channel (74, 84) extends within the first bearing housing segment (62) and the second bearing housing segment (64). A dowel (82, 92) having a hollow interior is inserted in the channel (74, 84) to align the first and second bearing housing segments (62, 64) and allows fluid to flow through the channel (74, 84).
Abstract:
A variable geometry turbine turbocharger (1) includes a gear driven adjustment ring actuator mechanism (300) supported within a housing (16) via a resilient mount (70) disposed between the mechanism (300) and housing (16). The gear driven adjustment ring actuator mechanism (300) rotates an adjustment ring (350), which in turn adjusts the position of the vanes (30) of the variable geometry turbine (2). The resilient mount (70) accommodates the heat-related expansion and contraction of the gear driven adjustment ring actuator mechanism (300).
Abstract:
A seal (42, 82) for a shaft (22) of a turbocharger (10) to prevent liquid from leaking out of a bearing housing (16). The seal (42, 82) includes a cylindrical body extending between opposite end faces (116, 118) and has a cylindrical bore extending between the opposite end faces (116, 118) for receiving the shaft (22) therethrough. The cylindrical bore defines an inner surface (106) having at least one striation (112) extending in a helical direction about the shaft (22). Rotation of the shaft (22) relative to the seal (42, 82) causes a pumping effect on liquid present between the shaft (22) and the inner surface (106) of the seal (42, 82), thereby causing the liquid to flow back towards the bearing housing (16).
Abstract:
A seal (42, 82) for a shaft (22) of a turbocharger (10) to prevent liquid from leaking out of a bearing housing (16). The seal (42, 82) includes a cylindrical body extending between opposite end faces (116, 118) and has a cylindrical bore extending between the opposite end faces (116, 118) for receiving the shaft (22) therethrough. The cylindrical bore defines an inner surface (106) having at least one striation (112) extending in a helical direction about the shaft (22). Rotation of the shaft (22) relative to the seal (42, 82) causes a pumping effect on liquid present between the shaft (22) and the inner surface (106) of the seal (42, 82), thereby causing the liquid to flow back towards the bearing housing (16).
Abstract:
A number of variations may include a turbocharger bearing housing comprising a bearing bore, a rolling element bearing assembly including an inner race and an outer race having a plurality of ball bearings disposed therebetween, wherein the rolling element bearing assembly is disposed within the bearing bore, a shaft for rotating the rolling element bearing assembly, located and supported within the inner race, a tubular bearing spacer, having at least one radial opening, positioned within the bearing bore, a mounting bore, a generally tubular insert mounted in the mounting bore and extending into the at least one radial opening of the tubular bearing spacer, and a rotational speed sensor mounted to the tubular insert via threaded fitting or friction fit.