公开(公告)号：US10167630B2

公开(公告)日：2019-01-01

申请号：US15332284

申请日：2016-10-24

申请人： Covestro LLC

发明人： Eric C. Giles

IPC分类号： E04B1/76 ,  E04B1/80 ,  E04B2/56 ,  E04C2/20 ,  E04C2/38 ,  E04B2/70

摘要： Wall structures and methods of manufacturing wall structures are described in this specification. The wall structures include a frame, a first foam panel attached to the frame, a second foam panel disposed in a cavity defined by the frame, and a foam layer.

公开(公告)号：US10415244B2

公开(公告)日：2019-09-17

申请号：US15622684

申请日：2017-06-14

申请人： Covestro LLC

发明人： Eric C. Giles ,  James L. Lambach ,  David M. Baily

IPC分类号： E04C2/292 ,  E04B1/14 ,  B29C44/12 ,  B29C44/18 ,  B29C44/34 ,  E04C2/20 ,  E04C2/38 ,  E04C2/296 ,  B32B5/18 ,  B29K625/00 ,  B29K75/00 ,  B29L31/00 ,  B29K675/00

摘要： Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.

公开(公告)号：US20180112394A1

公开(公告)日：2018-04-26

申请号：US15332284

申请日：2016-10-24

申请人： Covestro LLC

发明人： Eric C. Giles

IPC分类号： E04B1/76 ,  E04B1/80 ,  E04B2/56

CPC分类号： E04B1/7658 ,  E04B1/7629 ,  E04B1/7637 ,  E04B1/80 ,  E04B2/562 ,  E04B2/70 ,  E04C2/205 ,  E04C2/38

摘要： Wall structures and methods of manufacturing wall structures are described in this specification. The wall structures include a frame, a first foam panel attached to the frame, a second foam panel disposed in a cavity defined by the frame, and a foam layer.

公开(公告)号：US11970565B2

公开(公告)日：2024-04-30

申请号：US18214598

申请日：2023-06-27

申请人： Covestro LLC

发明人： Michael H. Bell ,  Brandon W. Parks ,  Eric C. Giles

IPC分类号： C08G18/40 ,  C08G18/20 ,  C08G18/76 ,  C08J9/08 ,  C08J9/12 ,  C08J9/14 ,  C08L67/03

CPC分类号： C08G18/4018 ,  C08G18/2081 ,  C08G18/7685 ,  C08J9/08 ,  C08J9/125 ,  C08J9/144 ,  C08L67/03 ,  C08J2375/06 ,  C08J2375/08

摘要： HCFO-containing isocyanate-reactive compositions, foam-forming compositions containing such isocyanate-reactive compositions, rigid PUR-PIR foams made using such foam-forming compositions, and methods for producing such foams, including use of such foams as insulation in discontinuous foam panel applications. The isocyanate-reactive composition includes a polyol blend, a blowing agent composition, and a tertiary amine catalyst. The polyol blend includes: (1) an aromatic polyester polyol having a functionality of 1.5 to less than 2.5 and an OH number of 150 to 360 mg KOH/g; (2) an aromatic polyester polyol having a functionality of at least 2.5 and an OH number greater than 360 mg KOH/g, which is present in an amount of at least 10% by weight, based on the total weight of the aromatic polyester polyol in the polyol blend; and (3) an amine-initiated polyether polyol having an OH number of at least 500 mg KOH/g and a functionality of 2.5 to 4. The blowing agent composition includes a hydrochlorofluoroolefin and a carbon dioxide generating chemical blowing agent.

公开(公告)号：US20240123460A1

公开(公告)日：2024-04-18

申请号：US17766559

申请日：2020-10-06

申请人： Covestro LLC

发明人： Devin W. Ulam ,  David D. Steppan ,  Scott M. Cloherty ,  Steven G. Owens ,  Eric C. Giles

IPC分类号： B05B12/08 ,  B05D1/02 ,  G06T1/00 ,  G06T7/00

CPC分类号： B05B12/084 ,  B05D1/02 ,  G06T1/0014 ,  G06T7/0006 ,  G06T2200/24 ,  G06T2207/30108

摘要： Disclosed are methods, systems and computer program products for producing and applying a spray foam producing mixture onto a surface, and imaging a spray cone, or the applied surface, using an infrared or an optical imaging device to capture an image, and then determining, based on the captured image, if a defect that requires correction exists in the spray cone or in the applied surface; and optionally, in response to determining that a defect requiring correction exists, modifying a process parameter in producing or applying spray foam.

公开(公告)号：US11732081B2

公开(公告)日：2023-08-22

申请号：US17341898

申请日：2021-06-08

申请人： Covestro LLC

发明人： Michael H. Bell ,  Brandon W. Parks ,  Eric C. Giles

IPC分类号： C08G18/40 ,  C08G18/20 ,  C08G18/76 ,  C08J9/08 ,  C08J9/12 ,  C08J9/14 ,  C08L67/03

CPC分类号： C08G18/4018 ,  C08G18/2081 ,  C08G18/7685 ,  C08J9/08 ,  C08J9/125 ,  C08J9/144 ,  C08L67/03 ,  C08J2375/06 ,  C08J2375/08

摘要： HCFO-containing isocyanate-reactive compositions, foam-forming compositions containing such isocyanate-reactive compositions, rigid PUR-PIR foams made using such foam-forming compositions, and methods for producing such foams, including use of such foams as insulation in discontinuous foam panel applications. The isocyanate-reactive composition includes a polyol blend, a blowing agent composition, and a tertiary amine catalyst. The polyol blend includes: (1) an aromatic polyester polyol having a functionality of 1.5 to less than 2.5 and an OH number of 150 to 360 mg KOH/g; (2) an aromatic polyester polyol having a functionality of at least 2.5 and an OH number greater than 360 mg KOH/g, which is present in an amount of at least 10% by weight, based on the total weight of the aromatic polyester polyol in the polyol blend; and (3) an amine-initiated polyether polyol having an OH number of at least 500 mg KOH/g and a functionality of 2.5 to 4. The blowing agent composition includes a hydrochlorofluoroolefin and a carbon dioxide generating chemical blowing agent.

公开(公告)号：US20220412081A1

公开(公告)日：2022-12-29

申请号：US17361957

申请日：2021-06-29

申请人： Covestro LLC

发明人： Eric C. Giles

IPC分类号： E04B2/84 ,  C08G18/42 ,  C08G18/72 ,  C08G18/24 ,  C08G18/20 ,  C08G18/18 ,  C08J9/14

摘要： Foam wall structures and methods for making them are described. The wall structures include a frame, a foam panel overlying a front surface of the frame, and a polyurethane foam layer disposed in a cavity of the wall structure. The polyurethane foam layer has a density, as determined by ASTM D1622-14, of at least 44 kg/m3 and exhibits ASTM E84-16 Class A flame spread and smoke development characteristics. The polyurethane foam layer is the cured reaction product of a polyurethane foam-forming composition that includes a polyisocyanate, an aromatic polyester polyol having a functionality of greater than 2.5 and an OH number of at least 300 mg KOH/g, which is present in an amount of at least 50% by weight, based on the total weight of the polyurethane foam-forming composition less the weight of the polyisocyanate, a catalyst, and a blowing agent composition. The blowing agent composition includes water and a hydrofluoroolefin.

公开(公告)号：US20190352903A1

公开(公告)日：2019-11-21

申请号：US16529012

申请日：2019-08-01

申请人： Covestro LLC

发明人： Eric C. Giles ,  James L. Lambach ,  David M. Baily

IPC分类号： E04C2/292 ,  B29C44/12 ,  E04C2/296 ,  E04B1/14 ,  E04C2/38 ,  B29C44/18 ,  E04C2/20 ,  B29C44/34

摘要： Methods of manufacturing wall structures having high racking strength are described in this specification. The methods include spray applying a foam-forming composition into a cavity of a wall structure, wherein the wall structure is disposed in a climate-controlled spray application station and allowing the foam-forming material to expand within at least a portion of the cavity to form a foam layer deposited in the cavity. In the methods, the foam layer is formed in-situ during the manufacturing method, and the density of the foam layer is selected and the relative humidity and dew point of the air in the climate-controlled spray application station throughout the spray applying is selected so that the wall structure has a racking strength of at least 500 pounds per linear foot.

公开(公告)号：US12098545B2

公开(公告)日：2024-09-24

申请号：US17361872

申请日：2021-06-29

申请人： Covestro LLC

发明人： Eric C. Giles

IPC分类号： C08G18/18 ,  C08G18/20 ,  C08G18/24 ,  C08G18/42 ,  C08G18/72 ,  C08J9/14 ,  E04B2/84

CPC分类号： E04B2/847 ,  C08G18/1808 ,  C08G18/1825 ,  C08G18/2027 ,  C08G18/242 ,  C08G18/4219 ,  C08G18/72 ,  C08J9/148 ,  C08G2110/0058 ,  C08J2203/164 ,  C08J2375/04

摘要： Isocyanate-reactive compositions that include a hydrofluoroolefin blowing agent, polyurethane foam-forming compositions, as well as spray-applied polyurethane foams formed therefrom that can provide structural support to wall structures and can also exhibit ASTM E84-16 Class A flame spread and smoke development characteristics at a foam thickness of 4 inches.

公开(公告)号：US11905707B2

公开(公告)日：2024-02-20

申请号：US17361957

申请日：2021-06-29

申请人： Covestro LLC

发明人： Eric C. Giles

IPC分类号： E04B2/84 ,  C08G18/18 ,  C08G18/20 ,  C08G18/24 ,  C08G18/42 ,  C08G18/72 ,  C08J9/14

CPC分类号： E04B2/847 ,  C08G18/1808 ,  C08G18/1825 ,  C08G18/2027 ,  C08G18/242 ,  C08G18/4219 ,  C08G18/72 ,  C08J9/148 ,  C08G2110/0058 ,  C08J2203/10 ,  C08J2203/164 ,  C08J2375/04

摘要： Foam wall structures and methods for making them are described. The wall structures include a frame, a foam panel overlying a front surface of the frame, and a polyurethane foam layer disposed in a cavity of the wall structure. The polyurethane foam layer has a density, as determined by ASTM D1622-14, of at least 44 kg/m3(2.75 lb/ft3) and exhibits ASTM E84-16 Class A flame spread and smoke development characteristics. The polyurethane foam layer is the cured reaction product of a polyurethane foam-forming composition that includes a polyisocyanate, an aromatic polyester polyol having a functionality of greater than 2.5 and an OH number of at least 300 mg KOH/g, which is present in an amount of at least 50% by weight, based on the total weight of the polyurethane foam-forming composition less the weight of the polyisocyanate, a catalyst, and a blowing agent composition. The blowing agent composition includes water and a hydrofluoroolefin.