公开(公告)号：US20060082106A1

公开(公告)日：2006-04-20

申请号：US10904032

申请日：2004-10-20

申请人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

发明人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

IPC分类号： B60R21/20

CPC分类号： B60R21/2165 ,  B29C45/045 ,  B29C45/1628 ,  B29L2031/3008 ,  B29L2031/3014 ,  B60R21/21 ,  B60R21/213 ,  B60R21/21656

摘要： An automotive trim assembly adapted to have an airbag deploy through the trim assembly includes a substrate with a deployment door integrally molded with the substrate and having a front surface adapted to face the interior of the automobile and a back surface opposite the front surface. The airbag is adapted to be stored behind the deployment door, which is adapted to open when the airbag is deployed. A cover is molded onto at least a portion of the substrate and deployment door and includes an inner and outer layer of a polymer material having a substantially non-cellular structure and an inner core having a cellular structure positioned between the inner and outer layers. The cover is adapted to keep the door attached to the trim assembly when the airbag is deployed.

摘要翻译： 适于具有通过装饰组件展开的气囊的汽车装饰组件包括具有与基板整体成型的展开门的基板，并具有适于面向汽车内部的前表面和与前表面相对的后表面。 该安全气囊适于储存在展开门后面，适于在展开气囊时打开。 盖子被模制到基板和展开门的至少一部分上，并且包括具有基本上非多孔结构的聚合物材料的内层和外层，以及具有定位在内层和外层之间的多孔结构的内芯。 当安全气囊展开时，盖适于将门保持在装饰组件上。

公开(公告)号：US20070080474A1

公开(公告)日：2007-04-12

申请号：US11538650

申请日：2006-10-04

申请人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

发明人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

IPC分类号： B29C44/06 ,  B29C44/12 ,  B29C45/14

CPC分类号： B60R13/02 ,  B60R13/0243 ,  B60R2013/0281

摘要： The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

摘要翻译： 本发明提供了一种改进的装饰部件，例如， 垫子或装饰板，具有用于装饰组件的集成贴布，以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中，修剪部分，即摇枕，包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布，然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中，在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。

公开(公告)号：US20070059487A1

公开(公告)日：2007-03-15

申请号：US11162579

申请日：2005-09-15

申请人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Todd DePue

发明人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Todd DePue

IPC分类号： B32B3/10 ,  B29C45/14

CPC分类号： B29C45/14811 ,  B29C45/14311 ,  B29C2045/14327 ,  B29K2995/002 ,  B29L2031/3005 ,  B29L2031/3041 ,  B60R13/0243 ,  Y10T428/24322

摘要： In at least certain embodiments, the present invention relates to an automobile trim panel with an insert molded decorative component. In at least one embodiment, the automobile interior panel is made by a) providing a molding tool comprising a first mold half and a second mold half that cooperate to form a first mold cavity, b) providing an insert component within the first mold cavity having a substrate made of a first material, and a decorative portion made of a second material less rigid that the first material, with the first mold half, the second mold half, and the insert component forming a second mold cavity, and c) introducing a resin into the second mold cavity to form a panel secured to the insert component.

摘要翻译： 在至少某些实施例中，本发明涉及具有插入模制装饰部件的汽车装饰板。 在至少一个实施例中，汽车内部面板通过以下方式制成：a）提供包括第一半模和第二半模的模制工具，所述第一半模和第二半模协作以形成第一模腔，b）在所述第一模腔内提供插入部件， 由第一材料制成的衬底和由刚性较小的第二材料制成的装饰部分，所述第一材料具有第一半模，第二半模和插入构件形成第二模腔，以及c） 树脂进入第二模腔以形成固定到插入部件的面板。

公开(公告)号：US20060082179A1

公开(公告)日：2006-04-20

申请号：US10904015

申请日：2004-10-19

申请人： Todd DePue ,  Michael Hier ,  Glenn Cowelchuk ,  David Dooley ,  Randy Reed

发明人： Todd DePue ,  Michael Hier ,  Glenn Cowelchuk ,  David Dooley ,  Randy Reed

IPC分类号： B60R13/02

CPC分类号： B60R21/04 ,  B29C44/1271 ,  B60R2021/0435

摘要： An automotive trim assembly including a substrate made from a first material and having a front surface adapted to face the interior of the automobile and a back surface opposite the front surface. A cover member made from a second foamed material is molded onto at least a portion of the front surface of the substrate so as to provide a soft feel to the trim assembly. An impact countermeasure, also made from the second foamed material, is molded onto at least a portion of the back surface to absorb an impact force from a vehicle occupant. The trim assembly may be made in a two shot molding operation with the substrate being formed in the first shot of the molding process and the cover member and countermeasure being formed in the second shot of the molding process.

摘要翻译： 一种汽车装饰组件，包括由第一材料制成并具有适于面向汽车内部的前表面和与前表面相对的后表面的衬底。 由第二泡沫材料制成的盖构件被模制到基板的前表面的至少一部分上，以便为装饰组件提供柔软的感觉。 也由第二泡沫材料制成的冲击对策被模制到后表面的至少一部分上以吸收来自车辆乘员的冲击力。 修整组件可以在双成型模制操作中制成，其中基材在模制过程的第一次冲击中形成，并且盖构件和对策在模制过程的第二次冲击中形成。

公开(公告)号：US20060082175A1

公开(公告)日：2006-04-20

申请号：US10904010

申请日：2004-10-19

申请人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

发明人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

IPC分类号： B60N2/46

CPC分类号： B29C44/086 ,  B60N2/78

摘要： The present invention provides for an improved trim part with a multi-feel cover for use in a trim assembly, e.g. a door panel, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, a trim assembly includes a substrate having an integrated armrest and/or integrated bolster formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. A cover then is molded to at least a portion of the integrated trim part by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The molded cover defines a first and second thickness with the second thickness being greater than the first thickness to provide a softer feel. The second foamed material produces an outer skin and a light, cellular inner core, within at least the second thickness of the cover, such that the skin deforms and compresses the inner core when a force is applied thereby providing a softer feel.

摘要翻译： 本发明提供了一种改进的装饰部件，其具有用于装饰组件的多触感盖，例如。 门板，以及可以使用单个模具组件执行的连续两次成型操作。 在一个示例性实施例中，修剪组件包括具有集成的扶手和/或整体式枕垫的衬底，所述扶手和/或整体式枕垫通过在模制操作的第一次射出中将第一材料注射到第一射出模腔中而形成。 然后通过在成型操作的第二次射入中将第二发泡材料注入到模具室中，将覆盖件模制到集成饰边部件的至少一部分上。 模制的盖限定第一和第二厚度，第二厚度大于第一厚度以提供更柔软的手感。 第二发泡材料在至少第二厚度的外壳内产生外皮和轻细胞内芯，使得当施加力时，皮肤变形并压缩内芯，从而提供更柔软的手感。

公开(公告)号：US20060154028A1

公开(公告)日：2006-07-13

申请号：US10905601

申请日：2005-01-12

申请人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier ,  Todd DePue

发明人： David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier ,  Todd DePue

IPC分类号： B32B3/10 ,  B60R21/04 ,  B29C65/00

CPC分类号： B29C45/14508 ,  B29C45/14811 ,  B29K2221/003 ,  B29L2031/3041 ,  B60R21/04 ,  Y10T428/24331

摘要： In one advantageous embodiment of the claimed invention, an integral cushioned trim panel (14a-14c) for a vehicle passenger cabin (10) is provided. The integral cushioned trim panel (14a-14c) includes a substrate (22) for attachment to a predetermined portion (12a-12c) of the vehicle. The substrate (22) has a cover member (24) coupled thereto for substantially covering the substrate (22). In addition, the substrate (22) and the cover member (24) have a cushioning member (16) disposed therebetween. The cushioning member (16) is injection molded between the substrate (22) and the cover member (24) for forming an integral construction, minimizing the manufacturing cycle time, and decreasing the costs associated therewith.

摘要翻译： 在所要求保护的发明的一个有利实施例中，提供了一种用于车辆客舱（10）的整体缓冲装饰板（14a-14c）。 整体缓冲装饰板（14a-14c）包括用于附接到车辆的预定部分（12a-12c）的基底（22）。 衬底（22）具有联接到其上的盖构件（24），用于基本上覆盖衬底（22）。 另外，衬底（22）和盖构件（24）之间具有缓冲构件（16）。 缓冲构件（16）在衬底（22）和盖构件（24）之间注射成型，用于形成整体结构，使制造周期时间最小化并降低与之相关的成本。

公开(公告)号：US20060097536A1

公开(公告)日：2006-05-11

申请号：US10904433

申请日：2004-11-10

申请人： Todd DePue ,  David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier

发明人： Todd DePue ,  David Dooley ,  Randy Reed ,  Glenn Cowelchuk ,  Michael Hier

IPC分类号： B60R7/00

CPC分类号： B60R7/046 ,  B60R7/04

摘要： An automotive assembly having an integrated spring mechanism. The assembly includes a first member and a second member pivotally coupled to the first member and moveable between a first and second position with respect to the first member. The assembly further includes a resilient element integrally molded with one of the first and second members. The resilient element includes an extension portion having a free end that is coupled to the other one of the first and second members. The extension portion imposes a force on the second member to bias the second member in at least one direction. A method of making the assembly includes a two shot molding process where the one of the first and second members is formed in a first shot of the molding operation and the resilient element is integrally molded thereto in the second shot of the molding operation.

摘要翻译： 具有集成弹簧机构的汽车组件。 组件包括第一构件和枢转地联接到第一构件的第二构件，并且可相对于第一构件在第一和第二位置之间移动。 组件还包括与第一和第二构件之一整体模制的弹性元件。 弹性元件包括具有联接到第一和第二构件中的另一个的自由端的延伸部分。 延伸部分在第二构件上施加力以沿至少一个方向偏压第二构件。 制造组件的方法包括双成型模制工艺，其中第一和第二构件中的一个在模制操作的第一次冲压中形成，并且弹性元件在模制操作的第二次模中一体地模制在其上。

公开(公告)号：US20060082173A1

公开(公告)日：2006-04-20

申请号：US10904007

申请日：2004-10-19

申请人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

发明人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Michael Hier ,  Randy Reed

IPC分类号： B60R13/02

CPC分类号： B60R13/02 ,  B60R13/0243 ,  B60R2013/0281

摘要： The present invention provides for an improved trim part, e.g. a bolster or trim plate, with integrated appliqué for use in a trim assembly, and to a continuous two-shot molding operation that may be performed utilizing a single mold assembly. In an exemplary embodiment, the trim part, i.e. a bolster, includes a substrate formed by injecting a first material into a first shot mold cavity in a first shot of a molding operation. An appliqué is provided in a second shot mold cavity then a cover is formed between the substrate and appliqué by injecting into a mold chamber a second foamed material in a second shot of the molding operation. The formed cover is integrally molded to at least a portion of the substrate and the appliqué to form a trim part with integrated appliqué.

摘要翻译： 本发明提供了一种改进的装饰部件，例如， 垫子或装饰板，具有用于装饰组件的集成贴布，以及可以使用单个模具组件执行的连续两次模制操作。 在一个示例性实施例中，修剪部分，即摇枕，包括通过在模制操作的第一次射出中将第一材料注入第一射出模腔而形成的基底。 在第二注射模腔中提供贴布，然后通过在模制操作的第二次注射中将第二泡沫材料注入模腔中，在衬底和贴布之间形成盖。 形成的盖整体模制到基底和贴布的至少一部分上以形成具有集成贴布的修剪部分。

公开(公告)号：US20060082109A1

公开(公告)日：2006-04-20

申请号：US10904033

申请日：2004-10-20

申请人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

发明人： Michael Hier ,  Glenn Cowelchuk ,  Randy Reed ,  David Dooley ,  Todd DePue

IPC分类号： B60R21/16

CPC分类号： B29C45/1628 ,  B23K26/40 ,  B23K2101/006 ,  B23K2103/172 ,  B23K2103/42 ,  B23K2103/50 ,  B29C44/0461 ,  B29C45/0055 ,  B29C45/0081 ,  B29C45/1642 ,  B29L2031/3008 ,  B29L2031/3038 ,  B60R21/205 ,  B60R21/2165

摘要： A method of making an automotive trim assembly includes injection molding a first curable polymer to form a substrate including a deployment door in a first shot of a molding operation. A cover is then formed on at least a portion of both the substrate and deployment door by injection molding a second curable polymer in a second shot of the molding operation. The cover includes an inner and outer layer of the second polymer having a substantially non-cellular structure and a core of the second polymer having a cellular structure between the inner and outer layers. At least one score line is formed in the substrate to define the deployment door therein. The score line may be formed during the molding operation or in a post-molding process, such as a laser scoring process.

摘要翻译： 制造汽车装饰组件的方法包括在模制操作的第一次射出中注射成型第一可固化聚合物以形成包括展开门的基底。 然后通过在模制操作的第二次注射中注射模制第二可固化聚合物，在基板和展开门的至少一部分上形成盖。 盖包括第二聚合物的内层和外层，其具有基本上非多孔结构，第二聚合物的芯在内层和外层之间具有多孔结构。 在基板中形成至少一个刻痕线以在其中限定展开门。 刻痕线可以在模制操作期间或在诸如激光刻痕过程的后成型工艺中形成。

公开(公告)号：US20070065648A1

公开(公告)日：2007-03-22

申请号：US11162618

申请日：2005-09-16

申请人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Randy Reed

发明人： Glenn Cowelchuk ,  Todd DePue ,  David Dooley ,  Randy Reed

IPC分类号： B32B7/02

CPC分类号： B29C45/1671 ,  B29C45/14811 ,  B29C45/1676 ,  B29L2031/3005 ,  B29L2031/3041 ,  Y10T428/24992

摘要： In at least certain embodiments, the present invention relates to automobile interior door panel having an insert molded bolster. In at least one embodiment, the automobile interior door panel is made by providing a bolster within a first mold cavity, introducing a first resin into the first mold cavity to form a door panel sub assembly comprising a door panel portion secured to the bolster, with the door panel portion having a first upper door panel portion above the bolster and a lower door panel portion below the bolster, providing the door panel sub assembly within a second mold cavity, and introducing a second resin less rigid that the first material into the second mold cavity to form a second upper door panel portion over and secured to the first upper door panel portion.

摘要翻译： 在至少某些实施例中，本发明涉及具有插入模制支架的汽车内部门板。 在至少一个实施例中，汽车内部门板是通过在第一模具腔内设置一个垫板而制成的，将第一树脂引入第一模腔中以形成门板子组件，该门板子组件包括固定到摇枕上的门板部分， 所述门板部分具有在所述垫子上方的第一上部门板部分和在所述垫子下方的下部门板部分，将所述门板子组件设置在第二模具腔内，并且将刚性较小的第二树脂引入所述第二材料中， 模腔以形成第二上门板部分并且固定到第一上门板部分上。