Abstract:
An improved chip termination or application wheel for applying a layer of silver paste to the edge or end of a chip including a wheel that is defined by a broad circumferential surface, for contact with the chip, the surface containing an increased surface area for accepting a larger amount of termination paste for transfer to the edge of a chip.
Abstract:
Apparatus for automatically metalizing the terminal ends of monolithic capacitor chips, which includes an endless conveying tape having formed therein a plurality of first apertures, a plurality of thin, resilient masks, each adapted for receipt in one of the apertures, in co-planar, fixed registration therewith, each mask having at least one second aperture formed therethrough of a size and shape to compliantly receive a chip therein, in an orientation whereby the contact surfaces extend outward from both sides of the tape, a way to for load the masks with a plurality of chips including a cylindrical wall having formed therethrough at least one orifice for registration with the second aperture in the mask, the cylindrical wall adapted for rotation through an inventory of the chips for introduction of the chips into the orifice in transverse specific alignment with their contact surfaces extending outward from the cylindrical wall orifices, a way to accurately move the chip-loaded orifices into registration with the second apertures in the masks, a way to transfer the chips from the orifices into the second apertures along a rectilinear path therebetween, a way to pass the contact surfaces of the chips through an inventory of end-termination paste, and, a way to dry the paste and expel the chips from the mask to prepare the masks to receive a new inventory of chips as the endless conveying tape proceeds to repeat its circuit.
Abstract:
Miniature electronic component parts such as capacitors or resistors are end conductively coated by use of a part handling plate having a multiplicity of passageways therethrough with walls coated by resilient material to grip the parts. A bank of pins in a press (a) are used to move the parts in the passageways, (b) are used to load the parts into the passageways through the use of a loading plate housing part receiving openings filled with parts by the use of vibration equipment, and (c) are used to discharge the parts from the passageways into the recesses of an unloading plate. The parts are moved in the passageways first to expose one end to be coated and then second to expose the other end of the parts to be coated.
Abstract:
A method of continuously testing and sorting large quantities of capacitor chips, including the steps of loading the chips into identical rows of aligned positions in a rotatable member, simultaneously and sequentially rotating the member to advance the chips past a plurality of testing stations and past subsequent sorting stations, each station successively aligned momentarily with each row of the aligned chips, simultaneously and sequentially conducting a plurality of sequential electrical testing to the chips as they are rotated from test station to test station and classifying them in a plurality of ranges of values at the last test station, and at each subsequent sorting station, sequentially collecting chips belonging in one of the ranges of values until all the chips are collected before the rotating member returns for reloading.
Abstract:
System of testing and sorting according to tested ranges of values of miniature electronic capacitor and resistor units. A planar carrier with rows and files of openings, loaded with such units, is disposed in an oblique plane to retain the units in place. The carrier is moved in a stepped manner past an electrical testing station and past a series of sorting stations. At the testing station, a file of probes is brought into electrical contact with one end of a set of electronic units in each file. A metal ply laminated in the carrier contacts the other end of the set of electronic units. A bridge network makes measurements by connecting to the file of probes and to the metal ply. A receptacle is disposed at each sorting station. As each file of electronic units passes the receptacles, the units are selectively deposited in the receptacles, by air jets, according to tested ranges of values.
Abstract:
An automatic soldering machine and method for soldering the ends of pretinned components such as ceramic chip capacitors, transistors and the like, while leaving one side of the component flat, is disclosed. The components are supplied by a vibratory feeder to a pick-up station where they are sequentially picked up by a vacuum probe and are transferred to a print station where a retaining mechanism comprising a spring biased finger and a metal plate retains the component. A plurality of these retaining mechanisms are secured to an indexing table which passes in succession a printing station, a preheating station, a soldering station and a take-off station. At the soldering station a predetermined amount of solder is fed to the ends of the components and a heat lamp is flashed to melt the solder.
Abstract:
In a capacitor chip processing apparatus, including a rotating loading wheel mounted on a spindle and carrying an inventory of chips, passageways formed in the wheel for receipt of chips from the inventory in controlled alignment, a belt containing resilient masks and having chip receiving holes brought into registration with the passageways, and motor-driven loading pins to advance, during the loading cycle, to push the chips from the passageways into the holes, a subassembly machine to detect and correct chip misalignment in the passageways, containing a load cell in communication with the loading pins and arranged to measure the resistance to pin travel as the pins come in contact with the chips in the passageways, a computer apparatus to compare the measured real time resistance to pin travel with a set resistance value from a list of absolute values or empirical studies, and a controller apparatus, activated by the computer apparatus, to control the motor-driven loading pins and the loading wheel in a remedial program to cure the misalignment of the chip in the passageway.
Abstract:
This invention is a visual inspection machine for a surface mount passive component (chip) made up of a rotating circular loader wheel inclined to the horizontal and including an upper exposed wheel surface against which an inventory of chips is placed for loading and a rim in which a plurality of cavities, of a size and shape to accept a single chip therein in an upright position, are formed, each cavity defined by a pair of spaced-apart cavity side walls, a rear cavity wall, and having a corner chamfer leading down thereinto from the wheel surface located on the side wail of the cavity in the direction of rotation of the loader wheel, a first vacuum station connected to the loader wheel for providing vacuum power in each cavity for retaining each chip in a cavity for a first inspection, a first inspection station, external the loader wheel, for viewing a first side surface of the chip during its location in the cavity on the loader wheel, a transfer wheel defined by an outer marginal edge, the wheel arranged planar to the loader wheel and in coordinated juxtaposed movement therewith for receiving the chips from the cavities in the loader wheel to the outer marginal edge of the transfer wheel for subsequent movement therewith, a second inspection station, external the transfer wheel, for viewing other external surfaces of the chips during their movement on the transfer wheel, computer/processor for tracking the positions of the chips that have passed and failed inspection by the first and the second inspection station, first removal means for ejecting chips that have failed inspection from the outer marginal edge of the transfer wheel for capture at a location, and a second removal station for removing chips that have passed inspection from the outer marginal edge of the transfer wheel for capture at another location.
Abstract:
Miniature electronic component parts such as capacitors or resistors are end conductively coated by use of a part handling plate having a multiplicity of passageways therethrough with walls coated by resilient material to grip the parts. A bank of pins in a press (a) are used to move the parts in the passageways, (b) are used to load the parts into the passageways through the use of a loading plate housing part receiving openings filled with parts by the use of vibration equipment, and (c) are used to discharge the parts from the passageways into the recesses of an unloading plate. The parts are moved in the passageways first to expose one end to be coated and then second to expose the other end of the parts to be coated.