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公开(公告)号：US06518532B1
公开(公告)日：2003-02-11
申请号：US09450253
申请日：1999-11-29
申请人： Edward D. Riordan , Allan S. Warner
发明人： Edward D. Riordan , Allan S. Warner
IPC分类号： B23K1100
CPC分类号： B23K11/0046 , B23K2101/32
摘要： A method and apparatus of fusing a pin to a wire to reliably form a good quality fusion joint includes placing the pin and insulated or uninsulated wire in a notch of a lower fusing electrode so that the pin is spaced a predetermined distance above the wire. The upper fusing electrode applies fusing current and heat symmetrically to the pin and notch side walls and the portion of the lower electrode beneath and in contact with the wire. Heat is transferred to soften the pin and burn or vaporize the insulation off the wire before the pin and wire touch. Since all parts are held symmetically, parts can not skew or burn off un evenly. Electrode pressure builds to drive the soften, heated pin and wire together and to apply fusing current through the contacting pin and wire to form a good fusion joint. Another aspect of the invention includes forming the lower fusing electrode with a plurality of fusing notches to afford quick operator set-up and sequential, automatic fusing of the series of wire/pin assemblies. Openings and channels are formed adjacent the notches to concentrate the fusing heat to the portion in contact with the wire.
摘要翻译： 一种将引脚熔合到线以可靠地形成良好质量的熔接的方法和装置包括将引脚和绝缘或非绝缘线放置在下定影电极的凹口中，使得引脚在导线上方间隔预定距离。 上定影电极对引脚和切口侧壁和下电极的部分对称地施加熔接电流和热量，并且与导线接触。 在引脚和电线接触之前，传递热量以软化引脚并将绝缘材料从导线上烧掉或汽化。 由于所有部件都保持对称，部件不能均匀地扭曲或烧坏。 电极压力建立在一起驱动软化，加热的销和电线，并通过接触销和电线施加定影电流，形成良好的熔接。 本发明的另一方面包括使用多个熔断槽形成下熔点电极，以便快速操作者设置和一系列电线/销组件的顺序自动熔合。 在凹口附近形成开口和通道，以将定影热集中到与导线接触的部分。
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公开(公告)号：US5660742A
公开(公告)日：1997-08-26
申请号：US416021
申请日：1995-03-31
申请人： Allan S. Warner , Edward D. Riordan
发明人： Allan S. Warner , Edward D. Riordan
CPC分类号： H01R43/0228 , B23K11/002 , B23K2201/32 , H01R4/023 , Y10T29/49179 , Y10T29/49194
摘要： A method, machine and termination for connecting two or more insulated wire ends includes placing them in a metal tube held between fusing electrodes. The electrodes are shaped to deform the tube and wires therein with the application of fusing pressure. During fusing, pressure builds first to press the assembly together, then heat and current are applied as the tube and internal wires are compressed. Fusing current first flows from a longitudinal region of the tube equally in both direction through the tube metal to soften the tube and distribute the fusing heat broadly. As the wire insulation is burned off or flows away, current also passes through the bare wire ends to aid the fusing process. For tinned copper tubes, some of the inside tin layer flows to wet copper surfaces and dissolve copper impurities. Some tin flows to seal small spaces between the fused wires. Some of the tin on the outside surface and inside surface of the tube may vaporize. A fusing machine for carrying out the method is suspended from a standard retractable winch cable so that the electrodes can be easily positioned in free space.
摘要翻译： 用于连接两个或多个绝缘电线端的方法，机器和终端包括将它们放置在保持在定影电极之间的金属管中。 电极的形状使得管和导线在其中变形并施加定影压力。 在定影过程中，压力先建立，将组件压在一起，然后加热和电流作为管和内部电线被压缩。 熔融电流首先从管的纵向区域流过两个方向通过管金属软化管并广泛分布熔断热。 当电线绝缘被烧掉或流走时，电流也通过裸线端部以帮助熔化过程。 对于镀锡铜管，内部锡层中的一些流入湿铜表面并溶解铜杂质。 一些锡流动以密封熔接线之间的小空间。 管的外表面和内表面上的一些锡可能蒸发。 用于执行该方法的定影机从标准可伸缩绞盘电缆悬挂，使得电极可以容易地定位在自由空间中。
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公开(公告)号：US06528750B1
公开(公告)日：2003-03-04
申请号：US09732847
申请日：2000-12-08
申请人： Edward D. Riordan , Allan S. Warner
发明人： Edward D. Riordan , Allan S. Warner
IPC分类号： B23K1116
CPC分类号： B23K11/002 , B23K2101/36
摘要： A method and apparatus of making an electrical bobbin including applying to the wire/terminal assembly fusing pressure and heat. Sensing the temperature of an electrode zone near one of its fusing surfaces, and controlling the application and cessation of fusing power in response to the zone temperature values. Power application can cycle on and off for a set time period, number of set cycles, or stopped in response to another event such as sensed electrode displacement reaching a set value. Various other control parameters are or can be employed. The electrodes are preferably high resistant material and no significant current flows between upper and lower electrodes.
摘要翻译： 一种制造电线轴的方法和装置，包括施加到熔接压力和热量的线/端组件。 感应其一个熔接表面附近的电极区的温度，并根据区域温度值控制熔融力的应用和停止。 功率应用可以在设定的时间周期，设定周期的数量周期内开启和关闭，或者响应于诸如感测到的电极位移达到设定值的另一事件而停止。 各种其他控制参数是或可以采用的。 电极优选是高电阻材料，并且上电极和下电极之间没有明显的电流流动。
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公开(公告)号：US6125533A
公开(公告)日：2000-10-03
申请号：US852323
申请日：1997-05-07
申请人： Allan S. Warner , Edward D. Riordan
发明人： Allan S. Warner , Edward D. Riordan
CPC分类号： H01R43/0228 , B23K11/002 , B23K2201/32 , H01R4/023 , Y10T29/49179 , Y10T29/49194
摘要： A method, machine and termination for connecting two or more insulated wire ends comprises placing them in a metal tube held between fusing electrodes. The electrodes are shaped to deform the tube and wires therein with the application of fusing pressure. During fusing, pressure builds first to press the assembly together, then heat and current are applied as the tube and internal wires are compressed. Fusing current first flows from a longitudinal region of the tube equally in both direction through the tube metal to soften the tube and distribute the fusing heat broadly. As the wire insulation is burned off or flows away, current also passes through the bare wire ends to aid the fusing process. For tinned copper tubes, some of the inside tin layer flows to wet copper surfaces and dissolve copper impurities. Some tin flows to seal small spaces between the fused wires. Some of the tin on the outside surface and inside surface of the tube may vaporize. A fusing machine is also disclosed for carrying out the method that is suspended from a standard retractable winch cable so that the electrodes can be easily positioned in free space.
摘要翻译： 用于连接两个或多个绝缘电线端的方法，机器和终端包括将它们放置在保持在定影电极之间的金属管中。 电极的形状使得管和导线在其中变形并施加定影压力。 在定影过程中，压力先建立，将组件压在一起，然后加热和电流作为管和内部电线被压缩。 熔融电流首先从管的纵向区域流过两个方向通过管金属软化管并广泛分布熔断热。 当电线绝缘被烧掉或流走时，电流也通过裸线端部以帮助熔化过程。 对于镀锡铜管，内部锡层中的一些流入湿铜表面并溶解铜杂质。 一些锡流动以密封熔接线之间的小空间。 管的外表面和内表面上的一些锡可能蒸发。 还公开了一种用于执行从标准可缩回绞车电缆悬挂的方法的定影机，使得电极可以容易地定位在自由空间中。
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5.发明授权
公开(公告)号：US5994658A
公开(公告)日：1999-11-30
申请号：US72676
申请日：1998-05-06
申请人： Edward D. Riordan , Allan S. Warner
发明人： Edward D. Riordan , Allan S. Warner
IPC分类号： B23K11/00
CPC分类号： B23K11/0046 , B23K2201/32
摘要： A method and apparatus of fusing a pin to a wire to reliably form a good quality fusion joint includes placing the pin and insulated or uninsulated wire in a notch of a lower fusing electrode so that the pin is spaced a predetermined distance above the wire. The upper fusing electrode applies fusing current and heat symmetrically to the pin and notch side walls and the portion of the lower electrode beneath and in contact with the wire. Heat is transferred to soften the pin and burn or vaporize the insulation off the wire before the pin and wire touch. Since all parts are held symmetrically, parts can not skew or burn off unevenly. Electrode pressure builds to drive the soften, heated pin and wire together and to apply fusing current through the contacting pin and wire to form a good fusion joint. Another aspect of the invention includes forming the lower fusing electrode with a plurality of fusing notches to afford quick operator set-up and sequential, automatic fusing of the series of wire/pin assemblies. Openings and channels are formed adjacent the notches to concentrate the fusing heat to the portion in contact with the wire.
摘要翻译： 一种将引脚熔合到线以可靠地形成良好质量的熔接的方法和装置包括将引脚和绝缘或非绝缘线放置在下定影电极的凹口中，使得引脚在导线上方间隔预定距离。 上定影电极对引脚和切口侧壁和下电极的部分对称地施加熔接电流和热量，并且与导线接触。 在引脚和电线接触之前，传递热量以软化引脚并将绝缘材料从导线上烧掉或汽化。 由于所有部件均对称固定，部件不能不均匀地歪斜或烧坏。 电极压力建立在一起驱动软化，加热的销和电线，并通过接触销和电线施加定影电流，形成良好的熔接。 本发明的另一方面包括使用多个熔断槽形成下部定影电极，以提供快速的操作者设置和一系列线/销组件的顺序的自动熔合。 在凹口附近形成开口和通道，以将定影热集中到与导线接触的部分。
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公开(公告)号：US4471202A
公开(公告)日：1984-09-11
申请号：US409368
申请日：1982-08-19
CPC分类号： B23K3/063
摘要： A method and apparatus for brazing a commutator to a pair of armature wires which are arranged one above the other employ a dual brazing alloy wire feeder which feeds one brazing alloy wire between a commutator and the lowermost armature wire, while simultaneously feeding the other brazing alloy wire between the lowermost armature wire and the uppermost armature wire. At the conclusion of the brazing operation, the partially consumed brazing alloy wires are automatically advanced to a predetermined length in preparation for a subsequent brazing operation by which the commutator is mechanically and electrically connected to another pair of armature wires.
摘要翻译： 将换向器钎焊到一对上下配置的一对电枢线的方法和装置采用双钎焊合金线材给料器，该双钎焊合金线材喂料器在一个换向器和最下面的电枢丝之间供给一个钎焊合金线，同时将另一个钎焊合金 最下面的电枢线和最上面的电枢线之间的线。 在钎焊操作结束时，部分消耗的钎焊合金线自动前进到预定长度，以准备随后的钎焊操作，换向器机械地和电连接到另一对电枢线。
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公开(公告)号：US4371772A
公开(公告)日：1983-02-01
申请号：US203446
申请日：1980-11-03
CPC分类号： B23K11/31
摘要： A fusing machine utilizes a fusing electrode assembly and a ground electrode assembly suspended from the fusing electrode assembly. The fusing electrode assembly includes a lower fusing electrode shaft and an upper fusing electrode shaft. The lower fusing electrode shaft has an open end adapted to receive the upper fusing electrode shaft and a compression spring interposed between the shafts. An adjustable stop is threaded onto the upper fusing electrode shaft to limit the downward movement of the upper fusing electrode shaft. The lower fusing electrode shaft is keyed to a fusing electrode holder formed from a plurality of keyed members. The ground electrode assembly includes an adjusting mechanism, whereby the position of a ground electrode carried by the ground electrode assembly can be adjusted relative to a fusing electrode carried by the fusing electrode assembly. The fusing electrode assembly and the ground electrode assembly are mounted to a frame which is adjustably attached to a supporting structure.
摘要翻译： 定影机利用熔断电极组件和从定影电极组件悬挂的接地电极组件。 定影电极组件包括下定影电极轴和上定影电极轴。 下定影电极轴具有适于容纳上定影电极轴的开口端和插在轴之间的压缩弹簧。 可调节止动件被螺纹连接到上部定影电极轴上以限制上部定影电极轴的向下运动。 下定影电极轴被键合到由多个键控构件形成的定影电极保持器。 接地电极组件包括调节机构，由此可以相对于由定影电极组件承载的定影电极来调节由接地电极组件承载的接地电极的位置。 定影电极组件和接地电极组件安装到可调节地附接到支撑结构的框架上。
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公开(公告)号：US4849596A
公开(公告)日：1989-07-18
申请号：US68654
申请日：1987-06-30
申请人： Edward D. Riordan , Allan Warner
发明人： Edward D. Riordan , Allan Warner
CPC分类号： B23K11/163 , H01F41/10 , H01R43/0228
摘要： A terminal pin is provided with a widened connecting section defining shoulders on the terminal so that the terminal serves as a standoff to support a device such as a coil remote from a circuit board. The terminal preferably is provided with ridges and grooves. The ridges have sloping surfaces which guide a wire into the grooves during assembly of a wire to the terminal. The surfaces bordering the grooves are adapted for frictional locking engagement with the wire. The wire can be fused to the terminal by a solderless fusing process. The ridges protect the wire from damage by the fusing electrodes, and deformation of the ridges preferably serves to lock the wire into the grooves. Preferably, the wire-receiving grooves are formed in the widened connecting section.
摘要翻译： 端子销设置有在端子上限定肩部的加宽的连接部分，使得端子用作支架，以支撑远离电路板的线圈等装置。 端子优选地设置有脊和凹槽。 脊具有倾斜表面，其在将线组装到端子时将导线引导到凹槽中。 与沟槽接合的表面适于与线材摩擦锁定接合。 可以通过无焊熔接工艺将导线熔接到端子。 脊部保护线不被熔断电极损坏，并且脊的变形优选用于将线锁定到槽中。 优选地，所述线接收槽形成在所述加宽的连接部中。
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公开(公告)号：US4755650A
公开(公告)日：1988-07-05
申请号：US937711
申请日：1986-12-04
申请人： Edward D. Riordan
发明人： Edward D. Riordan
CPC分类号： B23K11/0026 , B23K11/3009
摘要： A fusing machine and method employ a first electrode which defines a fusing station and a second electrode which is movable toward and away from the first electrode. Two wires which have been fused together at the fusing station are automatically cut without removing the fused wires from the fusing station prior to cutting them. Also disclosed is an electrode set including a first electrode having an inwardly tapered slot sized and shaped so as to releaseably capture wires to be fused and a second electrode having a straight-sided tip sized and shaped so as to be freely movable into and out of the slot in the first electrode.
摘要翻译： 定影机和方法采用限定熔接台的第一电极和可朝向和远离第一电极移动的第二电极。 在熔断站熔合在一起的两条电线在切割之前自动切割而不从熔断电站中取出熔丝。 还公开了一种电极组，其包括第一电极，其具有尺寸和形状为可释放地捕获要熔化的电线的向内锥形的槽，以及具有尺寸和形状的直线侧端部的第二电极，以便可自由移动和移出 第一电极中的槽。
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公开(公告)号：US4224496A
公开(公告)日：1980-09-23
申请号：US950819
申请日：1978-10-12
申请人： Edward D. Riordan , John P. Mangan
发明人： Edward D. Riordan , John P. Mangan
CPC分类号： H02K15/0435 , B23K1/0004 , B23K11/25 , H01R39/32
摘要： A novel control arrangement is provided for controlling the operation of the heating electrodes of a brazing machine for forming a joint between an armature wire and a commutator bar. The heating electrodes are brought into contact with the armature wire and commutator bar at the point where they are to be joined, and fiber-optic means are provided for collecting radiant energy emitted from a point at or adjacent to the joint area as the joint is being heated. The collected radiant energy is converted into a usable electronic signal representative of the temperature at the joint area, and the heating electrodes are actuated on and off in response to the electronic signal when the temperature at the joint reaches predetermined upper and lower temperature levels. As a result, the temperature of the heating electrodes and joint area is maintained within a desired temperature range while the joint is being formed.
摘要翻译： 提供了一种新颖的控制装置，用于控制用于形成电枢线和整流子棒之间的接头的钎焊机的加热电极的操作。 加热电极在电接线和换向器棒与接合点接触时提供光纤装置，用于收集从接头区域处或邻近接合区域发射的辐射能量，因为接头为 被加热。 所收集的辐射能量被转换为代表接合区域的温度的可用电子信号，并且当接头处的温度达到预定的上限和下限温度时，响应于电子信号，加热电极被启动和关闭。 结果，在形成接头的同时，加热电极的温度和接合面积保持在所需的温度范围内。
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