Abstract:
A welding method for the manufacture of an assembly of at least two steel substrates spot welded together through at least one spot welded joint, including A. provision of substrates including a press hardened steel part obtained by press hardening of a steel sheet coated with an aluminium based coating, B. application of a spot-welding cycle with welding electrodes and a spot-welding power source applying a current, the cycle including: at least three pulsations, each having the same maximum pulsation current (Cp) applied through the substrates, each pulsation duration p being identical and set from 20 to 60 ms, each pulsation being followed by the same cooling time c set from 30 to 50 ms, wherein the welding parameter Wp value is at least 0.8, Wp being defined as Wp=(t×c)/p t being the average thickness of the substrate in mm, c being the cooling time in ms, p being the pulsation duration in ms.
Abstract:
Methods for resistance welding, resistance-welded assemblies, and vehicles including resistance-welded assemblies are provided. The method includes providing a workpiece stack-up including first and second workpieces and an intermediate material located between the faying surfaces thereof. At least one of the first workpiece and the second workpiece is formed of a first metal alloy with a first concentration of an alloying element, and the intermediate material is formed of a second metal alloy of the first metal and a second concentration of the alloying element that is less than the first concentration. The method includes bringing electrodes into contact with the workpieces, passing an electrical current therebetween to form a molten weld pool, and cooling the molten weld pool into a weld nugget that forms all or part of a weld joint between the workpieces and has a composition that is a mixture of the workpieces and the intermediate material.
Abstract:
Provided is a method for resistance spot-welding at least two overlapping steel sheets. When an electrode force F after an electric current supply is started changes from an initial electrode force Fi to an electrode force Fh(1) while a lapse from the start of the electric current supply is between 20 ms and 80 ms inclusive, a suspension of the electric current supply of from 20 ms to 60 ms inclusive is started. Then the electric current supply is resumed when the electrode force F reaches an electrode force Fc(1).
Abstract:
Aluminum alloy workpieces and/or magnesium alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.
Abstract:
An apparatus and method are provided for manufacturing an orthopedic prosthesis by resistance welding a porous metal layer of the orthopedic prosthesis onto an underlying metal substrate of the orthopedic prosthesis. The resistance welding process involves directing an electrical current through the porous layer and the substrate, which dissipates as heat to cause softening and/or melting of the materials, especially along the interface between the porous layer and the substrate. The softened and/or melted materials undergo metallurgical bonding at points of contact between the porous layer and the substrate to fixedly secure the porous layer onto the substrate.
Abstract:
Aluminum alloy workpieces and/or magnesium alloy workpieces are joined in a solid state weld by use of a reactive material placed, in a suitable form, at the joining surfaces. Joining surfaces of the workpieces are pressed against the interposed reactive material and heated. The reactive material alloys or reacts with the workpiece surfaces consuming some of the surface material in forming a reaction product comprising a low melting liquid that removes oxide films and other surface impediments to a welded bond across the interface. Further pressure is applied to expel the reaction product and to join the workpiece surfaces in a solid state weld bond.
Abstract:
Copper conductor members or other copper-base workpieces are welded using a suitable copper alloy material that is reactive with the joining surfaces of the copper members. The reactive metal material may be applied as a thin metal strip between assembled facing joining surfaces. The members are pressed together against the reactive material and heated. The combined pressure and heat enable the reactive material to react with facing workpiece material, to liquefy and remove oxides or the like that might inhibit the formation of a welded interface. The liquid, containing original reactive metal and byproducts, is squeezed from the interface of the workpieces to enable the formation of a solid-state weld between them without melting of un-reacted workpiece copper material.
Abstract:
In a method to seal/lock a strap (44) including a metal strap (44d) which is fitted at least in the zone of seal with a protective layer (44c), the packing strap is laid in the form of a loop around the package and is held, in particular, clamped, in place before and/or during production of the seal. The seal is implemented on the packing strap (44) by resistance welding and the protective layer (44c) of the packing strap (44) shall be pierced before and/or during production of the seal.
Abstract:
There is provided a method for joining an iron member and an aluminum member, the iron member including a plated layer at least on a joining side with the aluminum member; the aluminum member formed of an aluminum cladding material including an aluminum core material mainly formed of aluminum and an aluminum alloy layer with a melting point lower than that of the aluminum core material, cladded on a joining side with the iron member; the method including a step of stacking the iron member and the aluminum member, and a step of joining the iron member and the aluminum member.
Abstract:
A metal-reinforced layered composite includes at least one intermediate metal layer. The intermediate metal layer includes at least two at least partially overlapping metal foils which are joined to one another in an overlap region by at least one weld seam. There are no leakage channels and/or no continuous leakage channels at the weld seam of the metal foils in the longitudinal extent of the overlap region. At least one of the weld seams may have a course which at least at one point has a direction component at right angles to the longitudinal extent of the overlap region of the metal foils. The intermediate metal layer may be provided with at least one passage in the overlap region of the metal foils. A gasket, a gasket sheet, a metal layer and a method of manufacturing a layered composite are also provided.