Abstract:
A method of quenching a press hardenable steel is provided. The method includes an initial step of die quenching a part stamped within a stamping die followed by a partial quenching after the initial step of die quenching. In various methods, the press hardenable steel is a 36MnB5 grade steel and/or the initial step of die quenching is performed at a temperature of approximately 200° C.±10° C. in a die configured for 36MnB5 grade steel. At least one method further includes opening the die followed by the partial quenching, the partial quenching comprising spraying a cooling liquid onto the part to reduce a temperature of the part below approximately 130° C.±10° C., with the option of spraying to reduce the temperature of the part below approximately 100° C.±10° C.
Abstract:
A method of forming a hot stamped, die quenched, and die trimmed part is provided. The method includes hot stamping and die quenching a blank with a quench die and forming a die quenched panel. The quench die includes at least one slow-cooling channel. The die quenched panel is die trimmed along the at least one localized soft zone that is adjacent a hard zone. The blank may be formed from a press hardenable steel (PHS), and the at least one soft zone may have a ferritic microstructure and the at least one hard zone may have a martensitic microstructure. The at least one localized soft zone may have a microhardness between about 200 HV and about 250 HV and the hard zone may have a microhardness between about 400 HV and about 500 HV.
Abstract:
A hot stamping die includes a body having a stamping surface, and cooling channels within the body. The cooling channels are positioned to transfer heat from region(s) of the surface to the channels. The hot stamping die also includes a heating element within the body, separate and apart from the channels. The heating element is positioned to heat region(s) of the body different from the region(s) of the surface at a rate greater than heat transfer from the channels to the region(s) of the surface.
Abstract:
A hot stamping system includes a controller programmed to alter a coolant flow rate, without altering cycle time, in an active cooling system of a die arrangement, configured to hot stamp metal into components, based on an amount of heat transferred from the components to the active cooling system such that a grain structure of the components transitions from an austenitic state to a martensitic state while the die arrangement is closed.
Abstract:
A hot stamping system includes a controller programmed to alter a coolant flow rate, without altering cycle time, in an active cooling system of a die arrangement, configured to hot stamp metal into components, based on an amount of heat transferred from the components to the active cooling system such that a grain structure of the components transitions from an austenitic state to a martensitic state while the die arrangement is closed.
Abstract:
A joined sheet stack and a method and system for forming the stack are disclosed. The stack may include a steel sheet and a second sheet. The steel sheet may include a bulk portion having a first tensile strength and one or more fastener regions having a second tensile strength that is lower than the first tensile strength and a microstructure that includes tempered martensite. A fastener may extend through each fastener region joining the steel sheet to the second sheet. The method may include heat treating one or more regions of a steel sheet to form one or more fastener regions having a tensile strength that is lower than a bulk tensile strength of the steel sheet and a microstructure that includes tempered martensite. A fastener may then be inserted into the one or more fastener regions to join the steel sheet to a second sheet.
Abstract:
A method and system are disclosed for treating a press hardened part by induction heating localized areas of the part to have reduced hardness. The method and system monitor an ambient temperature, cycle time, outgoing part property requirements, and outgoing part hardness in local areas. A time value and temperature value are set by a computer system for a plurality of induction heaters. A local area of the part is induction heated to soften the part in localized areas. The hardness of the localized areas is tested after induction heating.
Abstract:
A process for pre-conditioning a hot stamped part is provided. The process includes continuously annealing a boron steel material having an aluminum coating for a predetermined time and at a predetermined temperature such that less than 10 weight % Iron (Fe) is in the aluminum coating and AlSi pockets are formed in the aluminum coating prior to a subsequent hot stamping process, wherein the predetermined time and temperature are a function of a thickness of the boron steel material.
Abstract:
A method of treating a blank is provided. The method includes moving a blank through a first section of a furnace at an inter-critical temperature and through a second section of the furnace at a critical temperature greater than the inter-critical temperature before hot stamping the blank. Movement of the blank from the first section to the second section of the furnace is delayed during a hot stamping line stoppage. The blank is in the first section of the furnace for a first time period and in the second section of the furnace a second time period less than the first time period. Also, the first section of the furnace may have a first length and in the second section of the furnace may have a second length that is less than the first length.
Abstract:
A process for pre-conditioning a hot stamped part is provided. The process includes continuously annealing a boron steel material having an aluminum coating for a predetermined time and at a predetermined temperature such that less than 10% Iron (Fe) is in the aluminum coating and AlSi pockets are formed in the aluminum coating prior to a subsequent hot stamping process, wherein the predetermined time and temperature are a function of a thickness of the boron steel material.