AXIAL BRUSH ASSEMBLY FOR ELECTRIC MACHINE

    公开(公告)号:US20250119021A1

    公开(公告)日:2025-04-10

    申请号:US18483166

    申请日:2023-10-09

    Abstract: A rotor assembly includes a rotor shaft and a rotor core supported by the rotor shaft and surrounded by a plurality of windings. The rotor assembly also includes a first brush engaging a first slip ring fixed relative to a first distal end of the rotor shaft. The first brush includes one of a first conical projection or a first convex receptacle and the first slip ring includes the other of the first conical projection or the first convex receptacle. A first electrical connection extends between the first slip ring and the plurality of windings. A second brush is configured to engage a second slip ring with the second slip ring fixed relative to the rotor shaft. A second electrical connection extending between the second slip ring and the plurality of windings.

    WINDING SLOT-EMBEDDED VAPOR CHAMBERS AND HEAT PIPES WITH ENDCAP HEAT SINKS FOR ELECTRIC MACHINES

    公开(公告)号:US20250119025A1

    公开(公告)日:2025-04-10

    申请号:US18482260

    申请日:2023-10-06

    Abstract: Presented are electric machines with winding-slot embedded heat pipes/vapor chambers and endcap-integrated heat sinks, methods for making/using such machines, and vehicles equipped with such machines. An electric machine, such as a traction motor or electric generator, includes an outer housing, a stator assembly mounted to the housing, and a rotor assembly rotatably mounted adjacent the stator assembly. The stator assembly includes an annular stator core with one or more electromagnetic stator windings mounted on or in the stator core. The rotor assembly includes a cylindrical rotor core and one or more electromagnetic rotor windings mounted in rotor slots of the rotor core. One or more heat pipes are mounted in the rotor slot(s), adjacent the rotor winding(s), and projecting axially from one or both axial ends of the rotor core. Each heat pipe extracts thermal energy from the rotor winding(s) and transfers the thermal energy out from the rotor core.

    NOVEL SHAFT EMBEDDED BRUSH POWER TRANSFER FOR SEPARATELY EXCITED MACHINE POWER

    公开(公告)号:US20250119037A1

    公开(公告)日:2025-04-10

    申请号:US18480592

    申请日:2023-10-04

    Abstract: A power transfer system for a separately excited machine includes a positive slipring and a negative slipring. One or more positive brushes and one or more negative brushes. A rotor winding attached to rotor laminations and a stator winding attached to stator laminations, such that the stator winding is outside of the rotor winding. The power transfer system may have a hollow shaft. The power transfer system may also have the negative brush and the negative slipring being exterior to the hollow shaft, and one or more position sensors. A shaft ingress separator may be within the hollow shaft and may act as a barrier between wet areas and dry areas. The power transfer system may also include a positive wire and a negative wire, which may be reversed.

    ROTOR POWER TRANSFER CIRCUIT FOR ELECTRIC MACHINE

    公开(公告)号:US20250119034A1

    公开(公告)日:2025-04-10

    申请号:US18482224

    申请日:2023-10-06

    Abstract: A rotor power transfer circuit for an electric machine. The rotor power transfer circuit may include a multiple leaf direct current (DC)-to-DC (DC-DC) converter having a plurality of branches connected in parallel to a source of DC power. The branches may include a plurality of switches operable for selectively controlling DC power transfer therethrough according to a plurality of rotor winding excitations modes. The rotor power transfer circuit may include an electrical interface configured for electrically connecting each branch with one of a one or more rotor windings wrapped around a plurality of circumferentially spaced rotor protrusions of the electric machine.

    NOVEL SHAFT EMBEDDED CONTACTLESS POWER TRANSFER FOR A SEPARATELY EXCITED MACHINE

    公开(公告)号:US20250112500A1

    公开(公告)日:2025-04-03

    申请号:US18480085

    申请日:2023-10-03

    Abstract: A power transfer system may include a rotating magnetic core; a rotating high index core winding within the rotating magnetic core; a stationary high index core winding within the rotating high index core winding; and a stator referenced magnetic core within the stationary high index core winding. The power transfer system may include a rotor rectifier mounting plate, operatively attached to the rotating magnetic core, and/or a first and a second stationary high index core winding; and/or the stationary high index core winding and the stator referenced magnetic core do not rotate and/or the rotor rectifier mounting plate includes rectifiers to convert AC to DC; and/or the rotor rectifier mounting plate is further configured as a heat sink; and/or the rotor rectifier mounting plate is operatively attached to the rotating magnetic core via adhesive; and/or cooling fluid is allowed to pass through the power transfer system.

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