Abstract:
An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.
Abstract:
An electrical machine is provided including a stator assembly having a stator core and a plurality of windings. A rotor assembly is arranged concentrically with the stator assembly and is configured to rotate about an axis. The rotor assembly includes a rotor core and a cage surrounding a periphery of the rotor core. The cage includes a plurality of impeller fins positioned adjacent at least one end of the rotor core.
Abstract:
An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.
Abstract:
An electrical machine is provided including a stator assembly having a stator core and a plurality of windings. A rotor assembly is arranged concentrically with the stator assembly and is configured to rotate about an axis. The rotor assembly includes a rotor core and a cage surrounding a periphery of the rotor core. The cage includes a plurality of impeller fins positioned adjacent at least one end of the rotor core.
Abstract:
A component to generate a magnetic field and a method of designing windings, comprised of a plurality of strands, within each slot of the component, are described. The component includes a plurality of slots. The component also includes sets of a plurality of strands that form windings, each set of the plurality of strands being enclosed in a respective one of the plurality of slots, each set of the plurality of strands being divided into a plurality of a collection of strands configured to be twisted over a portion of a length of the respective one of the plurality of slots. Each of the collection of strands changes cross sectional shape over the portion.
Abstract:
An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.
Abstract:
An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.
Abstract:
A winding configuration for an electric machine includes a stator core with a plurality of winding slots, a plurality of conductor strands distributed in a winding slot of the plurality of winding slots, and an insulation matrix that surrounds each of the plurality of the conductor strands. The winding slot includes a slot cavity with a cross-section area and the plurality of distributed conductor strands are configured to maximize slot fill factor.
Abstract:
In one embodiment, a stator includes a stator core and a winding assembly. The stator core has an axis and a slot extending a radial depth from a slot opening. The winding assembly is disposed in the slot, and includes a plurality of winding strands with cross-sectional shapes that vary as a function of radial location within the slot.In another embodiment, a method of forming a stator winding assembly for a stator slot includes additively manufacturing a plurality of winding strands and an insulating gap matrix that separates the winding strands. The winding strands have cross-sectional shapes through a radial-circumferential plane that varies as a function of radial position within the slot.
Abstract:
An electric machine includes a laminated stack. The laminated stack includes first and second additively manufactured conductive phase coils. Each of the first and second additively manufactured phase coils includes of a plurality of conductive strands. An additively manufactured end winding conductively couples the first and second phase coils. The end winding has a non-circular cross-sectional geometry.