公开(公告)号：US08573015B2

公开(公告)日：2013-11-05

申请号：US12921969

申请日：2009-03-18

申请人： Hiroyuki Otsuka ,  Shigeru Tsuzuki ,  Tsuyoshi Sugiyasu ,  Tsukasa Matsuzawa ,  Hajime Ishii ,  Hisashi Honjou

发明人： Hiroyuki Otsuka ,  Shigeru Tsuzuki ,  Tsuyoshi Sugiyasu ,  Tsukasa Matsuzawa ,  Hajime Ishii ,  Hisashi Honjou

IPC分类号： B21B27/06

CPC分类号： B21B37/32 ,  B21B38/02

摘要： The present invention relates to the providing of a rolling mill that makes it possible to more accurately control the shape of a plate material than has hitherto been possible, and to a rolling method, and is a rolling mill that rolls a plate material using vertical work rolls, and that includes: a coolant jet spray unit that has a plurality of nozzles that are arranged at predetermined intervals in the direction of the rotation axis of the work rolls, and that sprays jets of coolant from the respective nozzles onto the work rolls; a roll temperature estimation unit that estimates a mean temperature of the work rolls; a coolant temperature detection unit that detects a temperature of the coolant; a shape detection unit that detects the shape in the width direction of the rolled plate material; a shape deviation calculation unit that calculates an amount of deviation between a plate material shape detected by the shape detection unit and a target shape; and a shape control unit that controls the shape of the plate material by controlling the spray quantity and/or temperature of the coolant which is sprayed from the coolant jet spray unit based on a difference between the mean temperature of the work rolls and the temperature of the coolant, and on the amount of deviation between the plate material shape and the target shape.

摘要翻译： 本发明涉及提供一种能够更精确地控制板材的形状而不是迄今为止可以进行轧制的轧机，并且涉及一种轧制方法，并且是使用垂直加工来轧制板材的轧机 辊，其包括：冷却喷射喷射单元，其具有沿着工作辊的旋转轴线的方向以预定间隔布置的多个喷嘴，并且将各个喷嘴的冷却剂喷射到工作辊上; 轧辊温度估计单元，其估计工作辊的平均温度; 冷却剂温度检测单元，其检测冷却剂的温度; 形状检测单元，其检测所述轧制板材的宽度方向的形状; 形状偏差计算单元，计算由形状检测单元检测的板材形状与目标形状之间的偏差量; 以及形状控制单元，其通过基于工作辊的平均温度之间的差异控制从冷却剂喷射喷射单元喷射的冷却剂的喷雾量和/或温度来控制板材的形状， 冷却剂，以及板材形状和目标形状之间的偏差量。

公开(公告)号：US20110005285A1

公开(公告)日：2011-01-13

申请号：US12921969

申请日：2009-03-18

申请人： Hiroyuki Otsuka ,  Shigeru Tsuzuki ,  Tsuyoshi Sugiyasu ,  Tsukasa Matsuzawa ,  Hajime Ishii ,  Hisashi Honjou

发明人： Hiroyuki Otsuka ,  Shigeru Tsuzuki ,  Tsuyoshi Sugiyasu ,  Tsukasa Matsuzawa ,  Hajime Ishii ,  Hisashi Honjou

IPC分类号： B21B37/32 ,  B21B37/74

CPC分类号： B21B37/32 ,  B21B38/02

摘要： The present invention relates to the providing of a rolling mill that makes it possible to more accurately control the shape of a plate material than has hitherto been possible, and to a rolling method, and is a rolling mill that rolls a plate material using vertical work rolls, and that includes: a coolant jet spray unit that has a plurality of nozzles that are arranged at predetermined intervals in the direction of the rotation axis of the work rolls, and that sprays jets of coolant from the respective nozzles onto the work rolls; a roll temperature estimation unit that estimates a mean temperature of the work rolls; a coolant temperature detection unit that detects a temperature of the coolant; a shape detection unit that detects the shape in the width direction of the rolled plate material; a shape deviation calculation unit that calculates an amount of deviation between a plate material shape detected by the shape detection unit and a target shape; and a shape control unit that controls the shape of the plate material by controlling the spray quantity and/or temperature of the coolant which is sprayed from the coolant jet spray unit based on a difference between the mean temperature of the work rolls and the temperature of the coolant, and on the amount of deviation between the plate material shape and the target shape.

摘要翻译： 本发明涉及提供一种能够更精确地控制板材的形状而不是迄今为止可以进行轧制的轧机，并且涉及一种轧制方法，并且是使用垂直加工来轧制板材的轧机 辊，其包括：冷却喷射喷射单元，其具有沿着工作辊的旋转轴线的方向以预定间隔布置的多个喷嘴，并且将各个喷嘴的冷却剂喷射到工作辊上; 轧辊温度估计单元，其估计工作辊的平均温度; 冷却剂温度检测单元，其检测冷却剂的温度; 形状检测单元，其检测所述轧制板材的宽度方向的形状; 形状偏差计算单元，计算由形状检测单元检测的板材形状与目标形状之间的偏差量; 以及形状控制单元，其通过基于工作辊的平均温度之间的差异控制从冷却剂喷射喷射单元喷射的冷却剂的喷雾量和/或温度来控制板材的形状， 冷却剂，以及板材形状和目标形状之间的偏差量。

公开(公告)号：US20100064748A1

公开(公告)日：2010-03-18

申请号：US12516232

申请日：2007-11-14

申请人： Hiroyuki Ootsuka ,  Tsukasa Matsuzawa ,  Shigeru Tsuzuki ,  Hisashi Honjou

发明人： Hiroyuki Ootsuka ,  Tsukasa Matsuzawa ,  Shigeru Tsuzuki ,  Hisashi Honjou

IPC分类号： B21B37/32 ,  B21B27/10

CPC分类号： B21B37/32 ,  B21B27/10

摘要： This invention relates to a rolling mill apparatus and a method of shape control of a rolled strip which enables satisfactory shape control even in extremely thin rolling. A rolling mill apparatus of this invention has a rolling mill, which rolls a rolled strip P between upper and lower work rolls; a shape detecting portion, which detects the degree of flatness of the rolled strip in the width direction of rolled strip which has been rolled by the rolling mill; a spray portion, having a plurality of spray nozzles arranged along the length direction of the upper and lower work rolls, which sprays the upper and lower work rolls with coolant C; and, a shape control portion, which adjusts the spray amount and/or temperature of the coolant C sprayed from the spray portion based on detected information from the shape detecting portion, to control the shape of the rolled strip P. The shape control portion has two control modes, in which the relationship of the detected information of the shape detecting portion and the spray amount and/or temperature of the coolant C sprayed from the spray portion are inversely proportional, and switches between these two control modes based on the strip thickness of the rolled strip P.

摘要翻译： 本发明涉及轧制设备和轧制带材的形状控制方法，即使在极薄的轧制中也能实现令人满意的形状控制。 本发明的轧机装置具有：轧机，其在上下工作轧辊之间轧制轧制带材P; 形状检测部，其检测由轧机轧制的轧制带的宽度方向的轧制带的平坦度; 喷雾部分，具有沿着上下工作辊的长度方向布置的多个喷嘴，其用冷却剂C喷射上下工作辊; 以及形状控制部，其基于来自形状检测部的检测信息来调整从喷雾部喷射的冷却剂C的喷雾量和/或温度，以控制轧制带P的形状。形状控制部具有 两种控制模式，其中形状检测部分的检测信息与从喷射部分喷射的冷却剂C的喷射量和/或温度的关系成反比，并且基于带材厚度在这两种控制模式之间进行切换 的轧制带P.

公开(公告)号：US08166785B2

公开(公告)日：2012-05-01

申请号：US12516232

申请日：2007-11-14

申请人： Hiroyuki Ootsuka ,  Tsukasa Matsuzawa ,  Shigeru Tsuzuki ,  Hisashi Honjou

发明人： Hiroyuki Ootsuka ,  Tsukasa Matsuzawa ,  Shigeru Tsuzuki ,  Hisashi Honjou

IPC分类号： B21B37/00 ,  B21B27/06

CPC分类号： B21B37/32 ,  B21B27/10

摘要： This invention relates to a rolling mill apparatus and a method of shape control of a rolled strip which enables satisfactory shape control even in extremely thin rolling. A rolling mill apparatus of this invention has a rolling mill, which rolls a rolled strip P between upper and lower work rolls; a shape detecting portion, which detects the degree of flatness of the rolled strip in the width direction of rolled strip which has been rolled by the rolling mill; a spray portion, having a plurality of spray nozzles arranged along the length direction of the upper and lower work rolls, which sprays the upper and lower work rolls with coolant C; and, a shape control portion, which adjusts the spray amount and/or temperature of the coolant C sprayed from the spray portion based on detected information from the shape detecting portion, to control the shape of the rolled strip P. The shape control portion has two control modes, in which the relationship of the detected information of the shape detecting portion and the spray amount and/or temperature of the coolant C sprayed from the spray portion are inversely proportional, and switches between these two control modes based on the strip thickness of the rolled strip P.

摘要翻译： 本发明涉及轧制设备和轧制带材的形状控制方法，即使在极薄的轧制中也能实现令人满意的形状控制。 本发明的轧机装置具有：轧机，其在上下工作轧辊之间轧制轧制带材P; 形状检测部，其检测由轧机轧制的轧制带的宽度方向的轧制带的平坦度; 喷雾部分，具有沿着上下工作辊的长度方向布置的多个喷嘴，其用冷却剂C喷射上下工作辊; 以及形状控制部，其基于来自形状检测部的检测信息来调整从喷雾部喷射的冷却剂C的喷雾量和/或温度，以控制轧制带P的形状。形状控制部具有 两种控制模式，其中形状检测部分的检测信息与从喷射部分喷射的冷却剂C的喷射量和/或温度的关系成反比，并且基于带材厚度在这两种控制模式之间进行切换 的轧制带P.

公开(公告)号：US08402802B2

公开(公告)日：2013-03-26

申请号：US12863301

申请日：2009-01-15

申请人： Masahiro Kuchi ,  Hajime Ishii ,  Hisashi Honjou

发明人： Masahiro Kuchi ,  Hajime Ishii ,  Hisashi Honjou

IPC分类号： B21B41/00 ,  B65G13/06

CPC分类号： B21C51/00 ,  B21B15/005 ,  B21B39/00 ,  B21B45/004 ,  F27B9/2407 ,  F27B9/40 ,  F27D3/026 ,  F27D19/00 ,  F27D21/02

摘要： A conveying device includes a plurality of conveying rollers supported in parallel at predetermined intervals, and conveys a workpiece to a heat-retaining/heating furnace from a rolling mill by the conveying rollers. The conveying device includes an impact prediction data collecting unit and a control unit. The impact prediction data collecting unit acquires data on the upstream of the heat-retaining/heating furnace. The data is used to predict the magnitude of an impact applied to rollers in the furnace, which are positioned in the heat-retaining/heating furnace, of the conveying rollers by the workpiece. The control unit predicts the magnitude of an impact from the data, which is acquired by the impact prediction data collecting unit, and adjusts the conveying speed of the workpiece in the heat-retaining/heating furnace according to the magnitude of the impact.

摘要翻译： 传送装置包括以预定间隔平行地支撑的多个传送辊，并且通过传送辊将工件传送到来自轧机的保温/加热炉。 输送装置包括冲击预测数据收集单元和控制单元。 冲击预测数据收集单元获取保温加热炉上游的数据。 数据用于预测施加到位于加热炉中的炉中的辊的冲击的大小，这些辊位于工件的输送辊上。 控制单元预测由冲击预测数据收集单元获取的数据的冲击的大小，并且根据冲击的大小来调节保温/加热炉中的工件的输送速度。

公开(公告)号：US20100180655A1

公开(公告)日：2010-07-22

申请号：US12664472

申请日：2008-06-18

申请人： Kengo Ishige ,  Yasuo Matsunaga ,  Hiroyuki Otsuka ,  Kenichi Ide ,  Masahiro Kuchi ,  Hisashi Honjou

发明人： Kengo Ishige ,  Yasuo Matsunaga ,  Hiroyuki Otsuka ,  Kenichi Ide ,  Masahiro Kuchi ,  Hisashi Honjou

IPC分类号： B21B27/06

CPC分类号： B21B1/26 ,  B21B1/34 ,  B21B39/10 ,  B21B39/12 ,  B21B45/004 ,  B21B45/0203 ,  B21B2003/005 ,  C21D1/76 ,  C21D8/0226 ,  C21D9/46 ,  C21D11/00

摘要： The present disclosure relates to a hot rolling apparatus for manufacturing a metal plate by hot-rolling-treating a metal material including copper. The apparatus includes: a rough rolling device for rolling-treating the metal material, which has been heating-treated, a plurality of times with a back-and-forth movement of the metal material, to mold the metal material into a metal plate; a heat retention/application treatment device for retaining heat of or applying heat to the metal plate molded by the rough rolling device at lower temperatures than in the heating treatment, without applying bending; a finish rolling device for further rolling-treating the metal plate that has been heat-treated by the heat retention/application treatment device; a cooling device for cooling the metal plate that has been rolling-treated by the finish rolling device; and a support table for movably supporting the metal plate from below before and after the rough rolling device while the metal material is moved back and forth by the rough rolling device. According to the present disclosure, it is possible to improve the quality of the metal plate manufactured in the hot rolling apparatus, and also to improve the speed of the process required for rolling.

摘要翻译： 本发明涉及通过对包括铜的金属材料进行热轧处理来制造金属板的热轧装置。 该装置包括：金属材料的前后移动多次对金属材料进行多次轧制处理的粗轧装置，将金属材料成型为金属板; 用于在不施加弯曲的情况下以比在加热处理中低的温度来保持由粗轧装置模制的金属板的热量或施加热量的保温/施加处理装置; 精加工装置，用于对通过保温/涂敷处理装置进行了热处理的金属板进行进一步的轧制处理; 冷却装置，用于冷却由精轧装置进行轧制处理的金属板; 以及用于在粗轧装置之前和之后从下方可动地支撑金属板的支撑台，同时金属材料通过粗轧装置来回移动。 根据本公开，可以提高在热轧设备中制造的金属板的质量，并且还可以提高轧制所需的加工速度。

公开(公告)号：US20100294009A1

公开(公告)日：2010-11-25

申请号：US12863301

申请日：2009-01-15

申请人： Masahiro Kuchi ,  Hajime Ishii ,  Hisashi Honjou

发明人： Masahiro Kuchi ,  Hajime Ishii ,  Hisashi Honjou

IPC分类号： B21B37/00 ,  B21B1/26 ,  B21B13/00 ,  B21B37/46

CPC分类号： B21C51/00 ,  B21B15/005 ,  B21B39/00 ,  B21B45/004 ,  F27B9/2407 ,  F27B9/40 ,  F27D3/026 ,  F27D19/00 ,  F27D21/02

摘要： A conveying device includes a plurality of conveying rollers supported in parallel at predetermined intervals, and conveys a workpiece to a heat-retaining/heating furnace from a rolling mill by the conveying rollers. The conveying device includes an impact prediction data collecting unit and a control unit. The impact prediction data collecting unit acquires data on the upstream of the heat-retaining/heating furnace. The data is used to predict the magnitude of an impact applied to rollers in the furnace, which are positioned in the heat-retaining/heating furnace, of the conveying rollers by the workpiece. The control unit predicts the magnitude of an impact from the data, which is acquired by the impact prediction data collecting unit, and adjusts the conveying speed of the workpiece in the heat-retaining/heating furnace according to the magnitude of the impact.

摘要翻译： 传送装置包括以预定间隔平行地支撑的多个传送辊，并且通过传送辊将工件传送到来自轧机的保温/加热炉。 输送装置包括冲击预测数据收集单元和控制单元。 冲击预测数据收集单元获取保温加热炉上游的数据。 数据用于预测施加到位于加热炉中的炉中的辊的冲击的大小，这些辊位于工件的输送辊上。 控制单元预测由冲击预测数据收集单元获取的数据的冲击的大小，并且根据冲击的大小来调节保温/加热炉中的工件的输送速度。

公开(公告)号：US06463652B1

公开(公告)日：2002-10-15

申请号：US09355208

申请日：1999-07-26

申请人： Shigeki Narushima ,  Kenichi Ide ,  Yasushi Dodo ,  Kinichi Higuchi ,  Hisashi Honjou ,  Hajime Ishii ,  Nobuhiro Tazoe ,  Yasuhiro Fujii ,  Kazuyuki Sato ,  Sadakazu Masuda ,  Shuichi Yamashina ,  Satoshi Murata ,  Masaaki Yamamoto ,  Takumasa Terauchi ,  Toru Minote ,  Shinji Okazaki ,  Yoichi Motoyashiki

发明人： Shigeki Narushima ,  Kenichi Ide ,  Yasushi Dodo ,  Kinichi Higuchi ,  Hisashi Honjou ,  Hajime Ishii ,  Nobuhiro Tazoe ,  Yasuhiro Fujii ,  Kazuyuki Sato ,  Sadakazu Masuda ,  Shuichi Yamashina ,  Satoshi Murata ,  Masaaki Yamamoto ,  Takumasa Terauchi ,  Toru Minote ,  Shinji Okazaki ,  Yoichi Motoyashiki

IPC分类号： B21B1322

CPC分类号： B21B15/0035 ,  B21B1/02 ,  B21B1/46 ,  B21B13/06 ,  B21B13/18 ,  B21B27/02 ,  B21B41/08 ,  Y10T29/49991 ,  Y10T29/5184

摘要： A high-quality hot rolled steel sheet is manufactured with a high production efficiency and a low cost, from a long, hot slab, using a combination of continuous casting facilities and a plate reduction press machine.

摘要翻译： 使用连续铸造设备和板式压制机的组合，从长的热板坯制造高品质的热轧钢板，生产效率高，成本低。

公开(公告)号：US08555687B2

公开(公告)日：2013-10-15

申请号：US12664472

申请日：2008-06-18

申请人： Kengo Ishige ,  Yasuo Matsunaga ,  Hiroyuki Otsuka ,  Kenichi Ide ,  Masahiro Kuchi ,  Hisashi Honjou

发明人： Kengo Ishige ,  Yasuo Matsunaga ,  Hiroyuki Otsuka ,  Kenichi Ide ,  Masahiro Kuchi ,  Hisashi Honjou

IPC分类号： B21B13/08

CPC分类号： B21B1/26 ,  B21B1/34 ,  B21B39/10 ,  B21B39/12 ,  B21B45/004 ,  B21B45/0203 ,  B21B2003/005 ,  C21D1/76 ,  C21D8/0226 ,  C21D9/46 ,  C21D11/00

摘要： The present disclosure relates to a hot rolling apparatus for manufacturing a metal plate by hot-rolling-treating a metal material including copper. The apparatus includes: a rough rolling device for rolling-treating the metal material, which has been heating-treated, a plurality of times with a back-and-forth movement of the metal material, to mold the metal material into a metal plate; a heat retention/application treatment device for retaining heat of or applying heat to the metal plate molded by the rough rolling device at lower temperatures than in the heating treatment, without applying bending; a finish rolling device for further rolling-treating the metal plate that has been heat-treated by the heat retention/application treatment device; a cooling device for cooling the metal plate that has been rolling-treated by the finish rolling device; and a support table for movably supporting the metal plate from below before and after the rough rolling device while the metal material is moved back and forth by the rough rolling device. According to the present disclosure, it is possible to improve the quality of the metal plate manufactured in the hot rolling apparatus, and also to improve the speed of the process required for rolling.

摘要翻译： 本发明涉及通过对包括铜的金属材料进行热轧处理来制造金属板的热轧装置。 该装置包括：金属材料的前后移动多次对金属材料进行多次轧制处理的粗轧装置，将金属材料成型为金属板; 用于在不施加弯曲的情况下以比在加热处理中低的温度来保持由粗轧装置模制的金属板的热量或施加热量的保温/施加处理装置; 精加工装置，用于对通过保温/涂敷处理装置进行了热处理的金属板进行进一步的轧制处理; 冷却装置，用于冷却由精轧装置进行轧制处理的金属板; 以及用于在粗轧装置之前和之后从下方可动地支撑金属板的支撑台，同时金属材料通过粗轧装置来回移动。 根据本公开，可以提高在热轧设备中制造的金属板的质量，并且还可以提高轧制所需的加工速度。

公开(公告)号：US08316681B2

公开(公告)日：2012-11-27

申请号：US12864266

申请日：2009-02-06

申请人： Katsumi Nakayama ,  Hisashi Honjou

发明人： Katsumi Nakayama ,  Hisashi Honjou

IPC分类号： B21B15/00

CPC分类号： B21B13/142 ,  B21B1/463 ,  B21B27/021

摘要： A rolling mill, including: a casting device that casts molten metal to form a slab with a predetermined width; a pair of finishing milling rolls that shape the slab by rolling; and a movement device capable of moving the finishing milling rolls along respective axis directions thereof, in which a contour of a peripheral surface of each of the finishing milling rolls has a shape in which a first contour and a second contour are overlapped, the first contour including: edge regions with a shape in accordance with an average value of thickness variation in edge portions so as to make uniform a rolling reduction in a width direction for the slab with an edge thickness equal to the average value; and a central region that is interposed between the edge regions, and the second contour including edge regions which have an inclination angle steeper with respect to the axis direction than a central region so that the distance between facing edge portions of one of the pair of finishing milling rolls and the other of the pair of finishing milling rolls changes when the finishing milling rolls are moved by the movement device in opposite directions.

摘要翻译： 一种轧机，包括：铸造装置，其铸造熔融金属以形成具有预定宽度的板坯; 一对轧制成形板坯的精轧辊; 以及移动装置，其能够使精加工轧辊沿着其轴向移动，其中每个精轧辊的周面的轮廓具有第一轮廓和第二轮廓重叠的形状，第一轮廓 包括：边缘区域，其边缘部分具有与边缘部分的厚度变化的平均值相同的形状，以便使边缘厚度等于平均值​​的板坯在宽度方向上的均匀轧制; 以及插入在所述边缘区域之间的中心区域，并且所述第二轮廓包括相对于所述轴线方向具有比中心区域更陡的倾斜角度的边缘区域，使得所述一对整理之一的相对边缘部分之间的距离 当精加工轧辊由移动装置沿相反方向移动时，铣削辊和一对精轧辊中的另一个变化。