Abstract:
Embodiments of the invention are directed to a method for creating a secure volume. A method includes adhering a flexible circuit to a surface of an enclosure. A first portion of the flexible circuit extends outward from the perimeter of the enclosure. A second portion of the flexible circuit is adhered to the center portion of the enclosure. Pressure is applied to the flexible circuit to ensure that it is affixed to the enclosure. The flexible circuit and the enclosure are then subjected to an annealing temperature. The duration and temperature are based on the adhesive and flexible circuit material. The extended portion of the flexible circuit is coated with an adhesive and folded over the second portion of the flexible circuit. Pressure is applied to the folded flexible circuit. The folded flexible circuit is then subjected to an annealing temperature.
Abstract:
A fixture assembly for deforming a flex circuit that includes: a base plate having a recess; a wrinkle reducer plate having a first cut-out portion aligned with the recess; a stiffening block having a second cut-out portion aligned with the recess and the first cut-out portion; and a punch to slideably engage with the recess, the first cut-out portion and the second cut-out portion; wherein, in operation, a flex circuit is placed between the base plate and wrinkle reducer plate and the punch extends through the first cut-out portion and the second cut-out portion to engage the flex circuit and deform the flex circuit into the recess so that the flex circuit has a formed section in the shape of the recess and a flat section clamped by the wrinkle reducer plate and the base plate.
Abstract:
Assembly apparatuses and processes are provided which include a pressure cure fixture. The pressure cure fixture is sized to reside within a container, such as an electronic enclosure, and facilitate applying pressure to an adhesive disposed over an inner surface of the container. The pressure cure fixture is formed of a material with a higher coefficient of thermal expansion (CTE) than the container, and is sized to correspond, at least in part, to an inner space of the container while allowing for the adhesive and a surface-mount element to be disposed between the pressure cure fixture and the inner surface of the container. When heated, the pressure cure fixture expands greater than the container and imparts the pressure to the surface-mount element and the adhesive to facilitate securing the surface-mount element to the inner surface of the container.
Abstract:
Tamper-respondent assemblies, electronic packages and fabrication methods are provided which incorporate a vent structure. The tamper-respondent assembly includes an electronic enclosure to enclose, at least in part, an electronic component(s) to be protected. The electronic enclosure includes an inner surface, and an air vent. A tamper-respondent electronic circuit structure is provided which includes a tamper-respondent sensor disposed to cover, at least part, the inner surface of the electronic enclosure, and define, at least in part, a secure volume about the electronic component(s). The vent structure includes at least one air passage coupling in fluid communication the secure volume and the air vent of the electronic enclosure to allow air pressure within the secure volume to equalize with air pressure external to the tamper-respondent assembly.
Abstract:
An assembly for screening a multilayer ceramic with a conductive paste includes a paste cartridge containing the conductive paste; a cartridge block, a top of a cartridge block being configured to receive the paste cartridge, the cartridge block comprising a paste routing section, the paste routing section comprising a flared section located at a bottom of the cartridge block; a pneumatic fitting attached to the paste cartridge, the pneumatic fitting configured to pressurize the conductive paste in the paste cartridge such that the conductive paste is extruded from the paste cartridge into the cartridge block through the paste routing section of the cartridge block by the pressure from the pneumatic fitting; and a nozzle connected to the flared section of the cartridge block, the nozzle configured to receive the conductive paste from the flared section, and screen the conductive paste onto the multilayer ceramic through the nozzle.
Abstract:
An assembly for screening a multilayer ceramic with a conductive paste includes a paste cartridge containing the conductive paste; a cartridge block, a top of a cartridge block being configured to receive the paste cartridge, the cartridge block comprising a paste routing section, the paste routing section comprising a flared section located at a bottom of the cartridge block; a pneumatic fitting attached to the paste cartridge, the pneumatic fitting configured to pressurize the conductive paste in the paste cartridge such that the conductive paste is extruded from the paste cartridge into the cartridge block through the paste routing section of the cartridge block by the pressure from the pneumatic fitting; and a nozzle connected to the flared section of the cartridge block, the nozzle configured to receive the conductive paste from the flared section, and screen the conductive paste onto the multilayer ceramic through the nozzle.
Abstract:
Assembly apparatuses and processes are provided which include a pressure cure fixture. The pressure cure fixture is sized to reside within a container, such as an electronic enclosure, and facilitate applying pressure to an adhesive disposed over an inner surface of the container. The pressure cure fixture is formed of a material with a higher coefficient of thermal expansion (CTE) than the container, and is sized to correspond, at least in part, to an inner space of the container while allowing for the adhesive and a surface-mount element to be disposed between the pressure cure fixture and the inner surface of the container. When heated, the pressure cure fixture expands greater than the container and imparts the pressure to the surface-mount element and the adhesive to facilitate securing the surface-mount element to the inner surface of the container.
Abstract:
A process for deforming a flex circuit using a fixture assembly including a base plate having a recess, a wrinkle reducer plate, a stiffening block and a punch. The process including heating the fixture assembly; applying a force to the punch deforming the flex circuit into the recess in the base plate; holding the punch in contact with the flex circuit while heating the fixture assembly; cooling the fixture assembly with the punch in contact with the flex circuit; subsequent to cooling the fixture assembly, removing the force of the punch; and removing the flex circuit from the fixture assembly. The flex circuit having a recessed portion resulting from deforming the flex circuit into the recess in the base plate and a flat portion surrounding the recessed portion.
Abstract:
A quick-connect coupling tool includes a first member and a second member. The second member is slidably affixed to the first member. The quick-connect coupling tool further includes a first pair of prongs and a second pair of prongs, the first pair of prongs is affixed to the first member, oriented in a first direction, and orthogonal to the first member. The second pair of prongs is affixed to the first member, oriented in the first direction, and orthogonal to the second member. The quick-connect coupling tool includes a first urging means for urging the first pair of prongs and the second pair of prongs apart and a second urging means for urging the first pair of prongs and the second pair of prongs together. The first urging means and the second urging means are affixed to the first member and the second member.
Abstract:
An extrusion nozzle for applying a paste to a green sheet. The nozzle having a center orifice with a leading edge and a trailing edge. The leading edge comprising a tip having a durometer value of about 40 D shore. The leading edge may comprise a urethane material. The trailing edge may either be a carbide rod or it may comprise a material with a durometer value of about 60 D shore. The trailing edge may also comprise a urethane material. The urethane material may be molded onto the nozzle and ground down to meet the specifications required for the application of the paste.