摘要:
The latency of mechanical pulp is removed in a quick and simple manner. After refining of comminuted cellulosic material to produce mechanical pulp, the pulp is diluted (if necessary) to a consistency of between about 8-25%, and the pulp is then merely pumped to a further treatment stage. Pumping is effected utilizing a centrifugal pump which fluidizes the pulp, the fluidization imparting sufficient energy to the pulp to remove the latent properties. The pulp may be pumped to a storage stage prior to passage to a screening stage, and can be pumped in a direct (non-return) path from the pump to the screening stage. If desired or necessary, a portion of the pumped pulp can be recirculated and pumped again to ensure that sufficient energy is imparted thereto to effect latency removal.
摘要:
Biomass, such as bagasse, is pre-hydrolyzed, to ultimately effect hydrolysis of hemicellulose to sugars. Biomass is mixed with a mineral acid solution to form a slurry having a consistency of about 8 to 12% so that the acid solution properly wets the biomass. Then the slurry is dewatered to about 35 to 50% consistency, and is heated to reaction temperature (e. g. about 320.degree. F.) by direct contact with steam in the vapor phase of a vertical pressurized reactor, having a pressure of about 40 psig. A fluffer is preferably provided in the top of the reaction vessel. After a reaction time of about 30 minutes, the biomass is diluted and cold blown out of the bottom of the reactor. Pressate from the dewatering has acid added to it and is heated by indirect heat exchange with a sugar solution obtained by washing of the biomass discharged from the reactor, and is then mixed with the biomass as the acid solution.
摘要:
A mixer apparatus, and procedure, for mixing medium consistency (e.g., 6-15%) paper pulp, or like fibrous suspension, minimizes the power necessary to effect fluidization, and minimizes the speed for rotation of the rotor to effect fluidization. This is accomplished by preventing the formation of a shadow behind the rotor ribs as they rotate within the mixer housing, and similarly by preventing the formation of a shadow behind the stationary ribs formed on the housing (and cooperating with the rotating ribs). Such shadows are prevented by providing one wall of each of the ribs--the trailing wall in the direction of rotation of the rotor--so that it is sloped, and fills the volume the shadow would occupy.
摘要:
A hydrocyclone establishes a first vortex of fluent material at one end (e.g. in a top portion), and a second vortex at the other end (e.g. in a bottom portion). The first vortex is established within a porous surface of revolution to which gas or other fluid is supplied, passing through the porous surface into the first vortex. The second vortex is established by a conical end section extending outwardly from (e.g. below) the porous surface, and with an axial (e.g. bottom) discharge for fluent material. Some fluent material--for example having heavy particles--is removed tangentially from the conical end section at a portion near the porous surface of revolution. A conical shroud having a circumferential periphery is mounted by a number of spaced legs connected between the shroud and the conical bottom section so that fluent material may pass between the circumferential periphery of the shroud and the porous surface of revolution. An axial gas passage is provided in the shroud to allow gas to escape from the second vortex into the first vortex, and ultimately out the first end (e.g. top) of the hydrocyclone. A plenum surrounding the porous surface of revolution may be divided into two or more axial portions, and liquid can be introduced into one of the plenum portions so that it experiences a pressure drop as it passes through the porous surface of revolution, thereby causing small bubbles to form.
摘要:
A wood pump slurry is treated with oxygen in a mill with little change to the process or structure of the mill. No special pressure tanks are required. The consistency of the pulp need not be altered for the treatment step. It may be treated at the usual process consistency of the pulp; e.g., it may be treated at the usual consistency of the pulp leaving a washer or subsequent steam mixer without additional dewatering or additional dilution.The oxygen is added into a closed section of the system so that it cannot immediately vent to the atmosphere. Alkali should also be present when the oxygen is mixed with the slurry. The mixing should occur near to the point of oxygen addition.The oxygen is inserted into the pulp slurry and mixed with the pulp slurry between a washer and the subsequent storage tank.The mixing occurs in a relatively small mixter that intensively mixes the slurry and gas. The mixer has a mixing zone with a swept area of 10,000 to 1,000,000 square meters per metric ton of oven-dry pulp. A preferred range is 25,000 to 150,000 square meters per metric ton of oven-dry pulp and an optimum range of around 65,400 square meters per metric ton of oven-dry pulp.Other systems and specific mixer designs are also disclosed.
摘要:
A wood pulp slurry is treated with oxygen in a mill with little change to the process or structure of the mill. No special pressure tanks are rquired. The consistency of the pulp need not be altered for the treatment step. It may be treated at the usual process consistency of the pulp; e.g., it may be treated at the usual consistency of the pulp leaving a washer or subsequent steam mixer without additional dewatering or additional dilution.The oxygen is added into a closed section of the system so that it cannot immediately vent to the atmosphere. Alkali should also be present when the oxygen is mixed with the slurry. The mixing should occur near to the point of oxygen addition.An existing extraction stage within the system may be used as a source of alkali. In an existing extraction stage, the mixer and upstream oxygen line would be placed in the line between the steam mixer and the extraction tower.The mixing occurs in a relatively small mixer that intensively mixes the slurry and the gas. The mixer has a mixing zone with a swept area of 10,000 to 1,000,000 square meters per metric ton of oven-dry pulp. A preferred range is 25,000 to 150,000 square meters per metric ton of oven-dry pulp and an optimum range of around 65,400 square meters per metric ton of oven-dry pulp.Other systems and specific mixer designs are also disclosed.
摘要:
A slurry of cellulosic fiber and water having a consistency in the range of 0.017-4.9% of the total ungassed weight of fiber and water is bleached with ozone. This is done without the usual addition of organic additives. The water can include impurities created by the bleaching process. Rapid reaction times under 8 minutes and preferably under 5 minutes are achieved.The reaction is enhanced in the consistency range of about 0.017-0.7%.The slurry is mixed using a mixing energy of 0.002-1.0 horsepower per cubic foot of gassed slurry. The mixing energy will determine whether the gas-liquid or liquid-solid interface will limit the speed of the reactions. The passage of ozone from the gas to a liquid phase will be the limiting factor below about 0.2 horsepower per cubic foot of gassed slurry. The increasing presence of ozone in the liquid as the horsepower increases from about 0.2 to about 0.4 horsepower per cubic foot of gassed slurry indicates this is a zone in which both the gas-liquid and the liquid-solid interface are limiting factors. Above about 0.4 horsepower per cubic foot of gassed slurry the liquid-solid interface will be the limiting factor.Superficial velocity of the ozone bearing gas is in a range of 200-3800 feet per hour. The ozone usually is 0.05-6% by weight of the total weight of the gas.
摘要:
A number of different, efficient treatments of slurries and liquid with gas can be provided. A slurry or liquid is introduced into a first end of a vortex. A gas--such as a chemically reactive gas--is introduced from exteriorly of the vortex into contact with the slurry or liquid in the vortex, so that a desired reaction between the slurry or liquid and the gas takes place. The treated slurry or liquid is removed from the second end of the vortex while any residual or carrier gas is removed from the first end of the vortex. Gas introduction is preferably accomplished through a porous surface of revolution (e.g. cylindrical or conical) wall surrounding the vortex, the gas being in minute bubble form when it enters the slurry or liquid. This has particular applicability in the treatment of paper pulp using an ozone containing gas, or in reacting various liquids in the paper and pulp industry with gas (such as reaction of caustic solutions with chlorine or chlorine dioxide gas), the stripping of a strippable component from a liquid (e.g. stripping black liquor soap from black liquor, using air), or absorbing an absorbable component in a gas into a liquid (such as absorbing ozone, chlorine, or the like in water), or scrubbing furnace flue gases. Gas may also optionally be removed from adjacent the second end of the vortex through a separate conduit from the gas being removed from the first end of the vortex.
摘要:
A wood pulp slurry is treated with oxygen in a mill with little change to the process or structure of the mill. No special pressure tanks are required. The consistency of the pulp need not be altered for the treatment step. It may be treated at the usual process consistency of the pulp; e.g., it may be treated at the usual consistency of the pulp leaving a washer or subsequent steam mixer without additional dewatering or additional dilution.The oxygen is added into a closed section of the system so that it cannot immediately vent to the atmosphere. Alkali should also be present when the oxygen is mixed with the slurry. The mixing should occur near to the point of oxygen addition.The mixing occurs in a relatively small mixer that intensively mixes the slurry and gas. The mixer has a mixing zone with a swept area of 10,000 to 1,000,000 square meters per metric ton of oven-dry pulp. A preferred range is 25,000 to 150,000 square meters per metric ton of oven-dry pulp and an optimum range of around 65,400 square meters per metric ton of oven-dry pulp.The pulp is treated several times during a sequence. Some sequences are O-X-O and O-O-X-O in which X may be chlorine, chlorine dioxide, a combination of chlorine and chlorine dioxide - mixture of chlorine and chlorine dioxide, C.sub.D, D.sub.c -, hypochlorite, peroxide and ozone. The sequence may be followed by a D stage.Other systems and specific mixer designs are also disclosed.
摘要:
Liquid process streams--such as white water, pressate, or washer filtrate from a pulp and paper mill--are clarified in an efficient manner using a gas sparged hydrocyclone, which takes up a minimum of floor space. A liquid stream having a consistency of less than about 0.5% solids is introduced into a first end of a vortex. Gas is sparged into the liquid in the vortex to cause particles to attach to gas bubbles and move through a rejects outlet at the first end of the vortex, while clarified liquid is removed from a second end of the vortex. A pedestal is typically provided at the accepts outlet, having a radial clearance with the inside of a porous tube through which the gas is sparged that is about 8-12% the radius of the porous tube.