摘要:
This invention relates to apparatus and methods for intermittently bonding a substrate web in fabricating a blank subassembly for an absorbent article. The invention comprises ultrasonic bonding apparatus including an anvil roll, a substrate web thereon, and at least one rotary ultrasonic horn. The substrate web can comprise at least first and second layers of material. The rotary ultrasonic horn, in combination with the anvil roll, ultrasonically bonds intermittent segments of the first and second layers of the substrate web to each other. Such intermittent bonds can comprise end seals for the absorbent articles. The ultrasonic horn and anvil roll are periodically separated from each other to provide the intermittent bonding of the substrate web. An actuator apparatus periodically moves the anvil roll and ultrasonic horn from engaging contact with each other preventing bond formation. The actuator apparatus can include a cam mechanism moving one of the anvil roll and ultrasonic horn from engaging contact with the other during rotation of the rotary ultrasonic horn. The cam mechanism can create a physical gap between the ultrasonic horn and the anvil roll. The cam mechanism moves either the ultrasonic horn and the anvil roll toward the other of the ultrasonic horn and anvil roll at a velocity of no more than about 80 millimeters/second to prevent bounce or impact loading when the horn and anvil roll are in engaging contact. The anvil roll comprises a substrate-receiving surface generally moving the substrate web through the nip at a surface speed of at least 300 meters per minute. The ultrasonic system generally creates bonds between the first and second layers of the substrate web at least about 600 times per minute.
摘要:
An apparatus and method for effecting an operation on at least one moving substrate web is disclosed. The apparatus comprises a rotatable bonding roll that is located adjacent the substrate web and configured to rotate about a bonding axis. A rotatable anvil roll has an anvil surface and is configured to rotate about an anvil axis to press the substrate web against an outer peripheral bonding surface of the bonding roll thereby bonding the substrate web. At least three support wheels are configured to contact the bonding surface of the bonding roll and to hold the bonding roll in a substantially fixed position.
摘要:
This invention pertains to apparatus and methods for intermittently creating ultrasonic bonds in sequentially advancing work piece segments, in a nip. The work piece segments are up to about 0.25 inch thick. The apparatus comprises a frame, anvil support apparatus supporting an anvil, and horn support apparatus supporting an ultrasonic horn. The ultrasonic horn and anvil are collectively mounted and configured such that the ultrasonic horn and anvil can be brought together to define the nip. The frame, anvil support apparatus, and horn support apparatus collectively are sufficiently rigid that the horn and anvil can be brought together with interference levels of about 0.000 to about 0.008 inch at a raised bonding portion in combination with defining sufficient nip pressure to develop ultrasonic bonds in work piece segments passing through the nip. The method comprehends bringing a back-up roll, mounted above the ultrasonic horn, into engagement with the ultrasonic horn, to directly support the horn. First and second support rolls can be used to releasably support opposing sides of the outer surface of the ultrasonic horn, preferably below the axis of the horn, whereby the support rolls can be used to lift the horn into engagement with the back-up roll.
摘要:
This invention pertains to apparatus and methods for creating ultrasonic bonds in sequentially advancing absorbent article workpiece segments, in a bonding nip. The ultrasonic bonding apparatus comprises a frame, anvil support apparatus, horn support apparatus, closure apparatus, a load cell support member, and a load cell. The ultrasonic horn and the anvil roll collectively are mounted and configured such that the ultrasonic horn and the anvil roll can be brought together, via the closure apparatus, to define the nip therebetween. The load cell is mounted to the load cell support member such that force representative of force exerted on the anvil roll at the nip is detected by the load cell. In preferred embodiments, the invention includes outputting information from the load cell and adjusting force in the nip in response to the information received from the load cell.
摘要:
Bonding apparatus and methods for creating up to full-width ultrasonic bonds in an advancing web. The bonding apparatus comprises a first nip, defined by, in combination, a first set of bonding elements comprising a first rotary ultrasonic horn and a first rotary anvil, and first engagement apparatus bringing the first horn and first anvil into effective bonding engagement with each other. The first horn and anvil being supported from support structure and rotating in common with each other thereby to convey the web through the first nip. The bonding apparatus also comprises a second nip, defined by a second set of bonding elements comprising second separate and distinct horn and anvil, and second engagement apparatus bringing the second horn and second anvil into effective bonding engagement with each other. The first and second sets of bonding elements are cooperatively disposed at first and second separate and distinct work stations spaced along the length of the operations path, and are preferably disposed at respective first and second different locations across the width of the operations path.
摘要:
A method is provided for making a universal packaging bag that has a window through which a component on a product can be visually perceived. The method provides for the bag to be used on differently designed bagging machines, such a right-handed bagging machine or a left-handed bagging machine.
摘要:
A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.
摘要:
A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.
摘要:
Efficient high speed methods for making garments with fastening components include positioning first fastening components on one surface of a product assemblage on opposite sides of a machine center line at selected first cross machine direction locations. In particular embodiments, second fastening components are positioned on another surface of the product assemblage on opposite sides of the machine center line at selected second cross machine direction locations. The product assemblage can be processed through bonding devices disposed at selected cross machine direction locations to bond the fastening components to opposite surfaces of the product assemblage. In other embodiments, the product assemblage can be processed through bonding devices subsequent to positioning the first fastening components. The bonding devices can bond the first fastening components to particular zones of side panel strips and form second fastening components comprising discontinuous nonadhesive bonds in other zones of the side panel strips.
摘要:
A method for positioning side panels during manufacture of a pant includes positioning the side panels on side panel transfer devices. The side panels move perpendicular to a pant transport plane as the pant is transported in the machine direction and the side panels reside on the side panel transfer devices. The side panels can include refastenable fastening components. The method and apparatus can move the fastening components closer together in the cross-machine direction or maintain the fastening components at a constant cross-machine position while the side panels reside on the side panel transfer devices.