Abstract:
A diffusion media and a process for its fabrication are provided for addressing issues related to water management in electrochemical cells and other devices employing the diffusion media. In accordance with one embodiment of the present invention, a process for fabricating a diffusion media is provided. A diffusion media substrate is provided comprising a porous fibrous matrix defining first and second major faces. The substrate comprises an amount of carbonaceous material sufficient to render the substrate electrically conductive. A mesoporous layer is applied along at least a portion of one of the first and second major faces of the substrate. The mesoporous layer is applied to the substrate by providing a coating comprising a hydrophobic component, a hydrophilic component, and a pore forming agent. The substrate is free of fluorinated polymers outside of regions of the substrate carrying the mesoporous layer. The pore forming agent is decomposed such that the mesoporous layer is more porous than the diffusion media substrate.
Abstract:
The present invention discloses various methods in which a quality of a diffusion media for use in a fuel cell assembly can be qualitatively evaluated. The material constant, an internal contact angle, a ratio of high and low energy pores, and an external contact angle can be calculated for the diffusion media and compared to a predetermined standard to evaluate the quality of the diffusion media.
Abstract:
The present invention discloses various methods in which a quality of a diffusion media for use in a fuel cell assembly can be qualitatively evaluated. The material constant, an internal contact angle, a ratio of high and low energy pores, and an external contact angle can be calculated for the diffusion media and compared to a predetermined standard to evaluate the quality of the diffusion media.
Abstract:
The present invention discloses various methods in which a quality of a diffusion media for use in a fuel cell assembly can be qualitatively evaluated. The material constant, an internal contact angle, a ratio of high and low energy pores, and an external contact angle can be calculated for the diffusion media and compared to a predetermined standard to evaluate the quality of the diffusion media.
Abstract:
A fuel cell that includes specially configured bipolar plates that separate the reactant gas flow field in an active area of the fuel cell into a primary flow channels and a secondary channels. In one embodiment, the primary flow channels are in use over the entire operating range of the fuel cell and the secondary flow channels are only in use at high cell current outputs. At low power demands, the primary channels operate at a voltage below 0.8 volts and provides a gas current density of more than 0.2 A/cm2. The secondary flow channels have no gas supply and operate at mass transport limited conditions. Because of this design, voltage cycling is significantly reduced or eliminated, thus increasing the life of the fuel cell.
Abstract translation:一种燃料电池,其包括特殊配置的双极板,其将燃料电池的有效区域中的反应气体流场分离成主流道和次流道。 在一个实施例中,主流动通道在燃料电池的整个操作范围内使用,并且次级流动通道仅在高电池电流输出时使用。 在低功率需求下,主通道工作在低于0.8伏特的电压,并提供大于0.2A / cm 2的气体电流密度。 二次流动通道没有气体供应并且在大规模运输有限的条件下运行。 由于这种设计,电压循环显着降低或消除,从而增加燃料电池的寿命。
Abstract:
A gas diffusion electrode and method of making the same. According to one embodiment, the electrode comprises a support layer, a first cushioning layer positioned on top of the support layer, a second cushioning layer positioned on top of the first cushioning layer, and a catalyst layer positioned on top of the second cushioning layer. The support layer is a mechanically stable, electrically-conductive, gas porous substrate, such as carbon fiber paper. The first cushioning layer, which is also gas porous, comprises a non-woven mat of electrically-conductive, chemically-inert fibers, preferably carbon nanofibers, bound together with a polymeric binder, such as polytetrafluoroethylene. The second cushioning layer is similar to the first cushioning layer, except that carbon black or a similar electrically-conductive, chemically-inert particulate material is included in addition to or instead of the fibrous material for the purpose of fine-tuning pore size.
Abstract:
A fuel cell that includes specially configured bipolar plates that separate the reactant gas flow field in an active area of the fuel cell into a primary flow channels and a secondary channels. In one embodiment, the primary flow channels are in use over the entire operating range of the fuel cell and the secondary flow channels are only in use at high cell current outputs. At low power demands, the primary channels operate at a voltage below 0.8 volts and provides a gas current density of more than 0.2 A/cm2. The secondary flow channels have no gas supply and operate at mass transport limited conditions. Because of this design, voltage cycling is significantly reduced or eliminated, thus increasing the life of the fuel cell.
Abstract:
A gas diffusion electrode and method of making the same. According to one embodiment, the electrode comprises a support layer, a first cushioning layer positioned on top of the support layer, a second cushioning layer positioned on top of the first cushioning layer, and a catalyst layer positioned on top of the second cushioning layer. The support layer is a mechanically stable, electrically-conductive, gas porous substrate, such as carbon fiber paper. The first cushioning layer, which is also gas porous, comprises a non-woven mat of electrically-conductive, chemically-inert fibers, preferably carbon nanofibers, bound together with a polymeric binder, such as polytetrafluoroethylene. The second cushioning layer is similar to the first cushioning layer, except that carbon black or a similar electrically-conductive, chemically-inert particulate material is included in addition to or instead of the fibrous material for the purpose of fine-tuning pore size.
Abstract:
A diffusion media for use in a fuel cell stack and that is adjacently aligned with lands of a reactant plate of the fuel cell stack. The diffusion media includes a sheet having a permeable material with a thickness. A plurality of water transport pores are defined through the sheet. Each of the pores has a pore diameter that is greater than 1.5 times the thickness.
Abstract:
The present invention discloses various methods in which a quality of a diffusion media for use in a fuel cell assembly can be qualitatively evaluated. The material constant, an internal contact angle, a ratio of high and low energy pores, and an external contact angle can be calculated for the diffusion media and compared to a predetermined standard to evaluate the quality of the diffusion media.