公开(公告)号：US08756808B2

公开(公告)日：2014-06-24

申请号：US13130725

申请日：2009-09-08

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B21K25/00 ,  B23P15/04

CPC分类号： B21D53/26 ,  B21C37/22 ,  B23K1/0008 ,  B23K1/0056 ,  B23K15/006 ,  B23K15/0073 ,  B23K26/242 ,  B23K2101/006 ,  B23K2101/08 ,  B23K2101/18 ,  F02B33/42 ,  F04F13/00 ,  Y10T29/49316 ,  Y10T29/4932 ,  Y10T29/49321 ,  Y10T29/49481

摘要： In a method for producing a cellular wheel made of metal, the following steps are conducted consecutively: (a) providing a sheet metal strip (26) having a length (1) that corresponds at least to the length of a circumferential line of an intermediate sleeve and a width (b) that corresponds at least to the length of the cellular wheel; (b) placing disks (16) in predetermined locations in predetermined quantities on both sides of the sheet metal strip (26) perpendicular to the sheet metal surface and perpendicular to the longitudinal direction of the sheet metal strip (26) and connecting the disks (16) to the sheet metal strip (26) by welding or brazing; (c) bending the metal strip (26) equipped on both sides with the disks (16) and connecting the two ends of the sheet metal strip (26) by welding or brazing to form the intermediate sleeve; (d) placing a first tubular sleeve that is concentric to the intermediate sleeve as an outer sleeve, and a second tubular sleeve that is concentric to the intermediate sleeve as an inner sleeve, and connecting the free ends of the disks (16) to the outer sleeve or the inner sleeve by welding or brazing. The method allows cellular wheels to be produced which have material wall thicknesses of 0.2 mm and less for use in pressure wave superchargers.

摘要翻译： 在由金属制造的蜂窝轮的制造方法中，连续进行以下步骤：（a）提供具有长度（1）的金属板条（26），该长度（1）至少对应于中间体的圆周线的长度 套筒和至少对应于蜂窝轮的长度的宽度（b）; （b）将金属板（16）以预定量放置在垂直于金属板表面并垂直于金属板条（26）的纵向并连接盘片（26）的金属板条（26）的两侧上的预定位置 16）通过焊接或钎焊到金属板条（26）; （c）将配备在两侧的金属条（26）与盘（16）一起弯曲，并通过焊接或钎焊连接金属板条（26）的两端以形成中间套筒; （d）将与所述中间套筒同心的第一管状套筒放置为外部套筒，以及与所述中间套筒同心的第二管状套筒作为内部套筒，并将所述盘片（16）的自由端连接到 外套筒或内套筒通过焊接或钎焊。 该方法允许制造具有用于压力波增压器的材料壁厚度为0.2mm及更小的蜂窝轮。

公开(公告)号：US20090139373A1

公开(公告)日：2009-06-04

申请号：US11630836

申请日：2005-06-21

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B23D63/00 ,  B32B15/00

CPC分类号： B23D65/02 ,  B23D63/06 ,  Y10T428/12493 ,  Y10T428/12771

摘要： Disclosed is a method for producing a bimetallic saw blade, saw band, or circular saw blade. According to said method, a support band (11) or a support disk made of a first metal is bonded to cutting material (16) made of a second metal in a first step, and said bond is machined in a material-removing manner so as to form a toothed profile (17a, b) in a second step, thus creating saw teeth that are at least partially made of the cutting material (16) by separating the teeth in a predetermined fashion. In order to simplify the production process and reduce the production effort in such a method, within the first step, holes (15) are first created in the support band (11) or the support disk according to the separation of the teeth, whereupon small insertion plates (16) which are made of the cutting material and entirely fill the holes (15) are inserted into said holes (15), and the edges of the small insertion plates (16) that are placed in the holes (15) are finally bonded to the support band (11) or the support disk.

摘要翻译： 公开了一种双金属锯片，锯条或圆锯片的制造方法。 根据所述方法，在第一步骤中，将由第一金属制成的支撑带（11）或支撑盘结合到由第二金属制成的切割材料（16）上，并且所述结合以材料去除方式加工 为了在第二步骤中形成齿形轮廓（17a，b），从而通过以预定方式分离齿来形成至少部分地由切割材料（16）制成的锯齿。 为了简化生产工艺并以这种方法减少生产工作，在第一步骤中，首先根据齿的分离在支撑带（11）或支撑盘中产生孔（15），因此小 由切割材料制成并完全填充孔（15）的插入板（16）插入到所述孔（15）中，并且放置在孔（15）中的小插入板（16）的边缘是 最后粘合到支撑带（11）或支撑盘上。

公开(公告)号：US06993837B2

公开(公告)日：2006-02-07

申请号：US10471484

申请日：2002-02-13

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B21D53/84 ,  B23P17/00

CPC分类号： F01L1/047 ,  B23K11/11 ,  B23K15/0046 ,  B23K26/28 ,  B23K2101/005 ,  B23P2700/02 ,  F01L2103/00 ,  Y10T29/17 ,  Y10T29/49286 ,  Y10T29/49293 ,  Y10T29/49908

摘要： The invention relates to a method for assembling a camshaft by using a shaft (10) and a plurality of cams (21–26) comprising respectively an opening for the shaft. According to the invention, the cams are disposed in a tight manner in a storage element (40), in such a way that they are orientated towards each other in a predefined rotative position, the openings thereof for the shaft being orientated in a coaxial manner. The shaft is then introduced into the cam packet and arranged consecutively with respect to each individual cam by displacement in the longitudinal direction thereof. The cams are secured one after the other on the shaft. The required rotation of the cams can be obtained in a simple manner by longitudinal displacement of the shaft and also by optionally rotating the shaft at a certain angle.

摘要翻译： 本发明涉及一种通过使用轴（10）和分别包括轴的开口的多个凸轮（21-26）来组装凸轮轴的方法。 根据本发明，凸轮以紧密的方式设置在存储元件（40）中，使得它们在预定的旋转位置朝向彼此定向，用于轴的开口以同轴的方式定向 。 然后将轴引入凸轮包中，并通过沿其纵向方向的位移而相对于每个单独的凸轮连续布置。 凸轮在轴上一个接一个地固定。 凸轮的所需旋转可以通过轴的纵向位移以及通过任意地以一定角度旋转轴来以简单的方式获得。

公开(公告)号：US07025024B2

公开(公告)日：2006-04-11

申请号：US10477379

申请日：2002-05-13

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： F01L1/02

CPC分类号： F01L1/024 ,  F01L1/047 ,  F16H53/025 ,  Y10T29/49293 ,  Y10T74/2101 ,  Y10T464/50

摘要： The invention relates to a camshaft comprising a tubular shaft (1) and cams (2) which are radially disposed thereon. Said cams (2) respectively engage with the shaft in a perfect fit (1) and the free surface (1.1) of the shaft forms the base circle of the cams (2), whereby the cams (2) are respectively engaged in pocket-like recesses of the shaft (1).

摘要翻译： 本发明涉及一种凸轮轴，其包括径向设置在其上的管状轴（1）和凸轮（2）。 所述凸轮（2）分别以完美配合（1）与所述轴接合，并且所述轴的自由表面（1.1）形成所述凸轮（2）的基圆，由此所述凸轮（2） （1）的凹部。

公开(公告)号：US20120057994A1

公开(公告)日：2012-03-08

申请号：US13318656

申请日：2010-04-27

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： F04F13/00 ,  B21D53/26

CPC分类号： F04F13/00 ,  B21D53/26 ,  B21D53/267 ,  Y10T29/49245

摘要： A cellular wheel made of metal comprises an outer sleeve located symmetrically to a rotational axis and an inner sleeve. The annular space between the outer sleeve and inner sleeve is divided by cell wall parts, which are oriented in parallel to the rotational axis and delimited by cell edges, into a plurality of rotation-symmetrically arranged cells, wherein the cell edges are located on intersecting lines of cylinder lateral surfaces with rotation-symmetrically arranged axial planes, said surfaces being arranged concentrically to the rotational axis. The outer sleeve and inner sleeve delimit a cell structure, in which cell edges, which delimit a cell wall part in each case, are concurrently located in pairs on adjoining cylinder lateral surfaces and on adjoining axial planes. With each cell edge located on two adjoining axial planes of adjoining cylinder lateral surfaces, each cell edge on a cylinder lateral surface delimits two cell walls.

摘要翻译： 由金属制成的蜂窝轮包括位于旋转轴线对称的外套筒和内套筒。 外套筒和内套筒之间的环形空间由细胞壁部分分开，细胞壁部分平行于旋转轴定向并由细胞边界限定成多个旋转对称布置的细胞，其中细胞边缘位于相交的 具有旋转对称布置的轴向平面的圆柱体侧表面线，所述表面与旋转轴线同心地布置。 外套筒和内套筒限定了细胞结构，其中限定每种情况下的细胞壁部分的细胞边缘在邻接的气缸侧面和相邻的轴向平面上同时成对设置。 在每个单元边缘位于邻接的气缸侧面的两个相邻的轴向平面上，气缸侧面上的每个单元边缘限定两个单元壁。

公开(公告)号：US20110239463A1

公开(公告)日：2011-10-06

申请号：US13130725

申请日：2009-09-08

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B21D53/26

CPC分类号： B21D53/26 ,  B21C37/22 ,  B23K1/0008 ,  B23K1/0056 ,  B23K15/006 ,  B23K15/0073 ,  B23K26/242 ,  B23K2101/006 ,  B23K2101/08 ,  B23K2101/18 ,  F02B33/42 ,  F04F13/00 ,  Y10T29/49316 ,  Y10T29/4932 ,  Y10T29/49321 ,  Y10T29/49481

摘要： In a method for producing a cellular wheel made of metal, the following steps are conducted consecutively: (a) providing a sheet metal strip (26) having a length (1) that corresponds at least to the length of a circumferential line of an intermediate sleeve and a width (b) that corresponds at least to the length of the cellular wheel; (b) placing disks (16) in predetermined locations in predetermined quantities on both sides of the sheet metal strip (26) perpendicular to the sheet metal surface and perpendicular to the longitudinal direction of the sheet metal strip (26) and connecting the disks (16) to the sheet metal strip (26) by welding or brazing; (c) bending the metal strip (26) equipped on both sides with the disks (16) and connecting the two ends of the sheet metal strip (26) by welding or brazing to form the intermediate sleeve; (d) placing a first tubular sleeve that is concentric to the intermediate sleeve as an outer sleeve, and a second tubular sleeve that is concentric to the intermediate sleeve as an inner sleeve, and connecting the free ends of the disks (16) to the outer sleeve or the inner sleeve by welding or brazing. The method allows cellular wheels to be produced which have material wall thicknesses of 0.2 mm and less for use in pressure wave superchargers.

摘要翻译： 在由金属制造的蜂窝轮的制造方法中，连续进行以下步骤：（a）提供具有长度（1）的金属板条（26），该长度（1）至少对应于中间体的圆周线的长度 套筒和至少对应于蜂窝轮的长度的宽度（b）; （b）将金属板（16）以预定量放置在垂直于金属板表面并垂直于金属板条（26）的纵向并连接盘片（26）的金属板条（26）的两侧上的预定位置 16）通过焊接或钎焊到金属板条（26）; （c）将配备在两侧的金属条（26）与盘（16）一起弯曲，并通过焊接或钎焊连接金属板条（26）的两端以形成中间套筒; （d）将与所述中间套筒同心的第一管状套筒放置为外部套筒，以及与所述中间套筒同心的第二管状套筒作为内部套筒，并将所述盘片（16）的自由端连接到 外套筒或内套筒通过焊接或钎焊。 该方法允许制造具有用于压力波增压器的材料壁厚度为0.2mm及更小的蜂窝轮。

公开(公告)号：US07020962B2

公开(公告)日：2006-04-04

申请号：US10311669

申请日：2001-06-22

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B21K1/12

CPC分类号： F16D1/068 ,  B21D53/845 ,  B23P15/00 ,  B23P2700/02 ,  F01L1/047 ,  F01L1/08 ,  F16H53/025 ,  Y10T29/49293 ,  Y10T74/2101

摘要： The invention relates to a method for producing cams (1) for a camshaft. The cams are produced by bending together the ends of long profile strips (4) or by bending and putting together several pieces of profile strips in a circumferential direction. Cams produced in such a way are preferably welded onto the shaft. The invention also relates to suitable welding methods such as resistance welding, laser-beam or electron-beam welding and corresponding devices.

摘要翻译： 本发明涉及一种用于制造凸轮轴凸轮（1）的方法。 通过将长型条（4）的端部弯曲在一起，或者通过在圆周方向上弯曲并将几个型材条组合在一起而制造凸轮。 以这种方式制造的凸轮优选地焊接到轴上。 本发明还涉及诸如电阻焊接，激光束或电子束焊接的合适的焊接方法以及相应的装置。

公开(公告)号：US06892687B2

公开(公告)日：2005-05-17

申请号：US10257459

申请日：2001-04-02

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： F01L1/04 ,  F01L1/047 ,  F16H53/02

CPC分类号： F01L1/047 ,  Y10T29/49293

摘要： A camshaft has a cylindrical shaft (1) and a hollow, cylindrical cam (2). The hollow, cylindrical cam (2) is pushed onto the cylindrical shaft (1) and securely fixed to the cylindrical shaft (1) in terms of rotation and displacement. The hollow, cylindrical cam (2) is provided with a foot strip (2.2, 2.3) that borders the cylindrical shaft (1) on one side and is welded to the cylindrical shaft (1) along, and through, the foot strip (2.2, 2.3).

摘要翻译： 凸轮轴具有圆柱形轴（1）和中空的圆柱形凸轮（2）。 空心的圆柱形凸轮（2）被推到圆柱形轴（1）上并且在旋转和移位方面可靠地固定到圆柱形轴（1）上。 中空的圆柱形凸轮（2）设置有在一侧与圆柱形轴（1）接合的脚条（2.2,2.3），并且沿着脚条（2.2）并且穿过脚条（2.2）被焊接到圆柱形轴 ，2.3）。

公开(公告)号：US09221126B2

公开(公告)日：2015-12-29

申请号：US13882319

申请日：2011-10-26

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B23P17/00 ,  B23P25/00 ,  B23K31/02 ,  B21C37/22 ,  B21D53/26 ,  F02B33/42 ,  F04F13/00

CPC分类号： B23K31/02 ,  B21C37/22 ,  B21D53/26 ,  B23K2101/08 ,  F02B33/42 ,  F04F13/00 ,  Y10T29/49231 ,  Y10T29/49234 ,  Y10T29/4981 ,  Y10T29/49812 ,  Y10T29/49989 ,  Y10T29/49995 ,  Y10T29/49998

摘要： A method for producing a cellular wheel, wherein a tool having a cylindrical inner shell, the diameter of which corresponds to the inner diameter of the subsequent sleeve, is placed on the free end edges of the fins for fixing the angular orientation of the fins. A molding material mixture is applied in the cells bounded by the inner shell of the tool and the fins and cured. After removing the tool, the subsequent sleeve is placed on the free end edges of the fins fixed in place by the cured molding material mixture. The free end edges of the fins are joined to the subsequent sleeve to the cells. The cured molding material mixture is thermally treated and is removed from the cells.

摘要翻译： 一种用于制造蜂窝轮的方法，其中具有圆柱形内壳的工具（其直径对应于随后的套筒的内径）被放置在翅片的自由端边缘上，用于固定翅片的角度定向。 将模制材料混合物施加在由工具的内壳和翅片限定的细胞中并固化。 在移除工具之后，随后的套筒被固化的模制材料混合物固定在适当位置的翅片的自由端边缘上。 翅片的自由端缘连接到随后的套筒到细胞。 将固化的模塑材料混合物热处理并从细胞中除去。

公开(公告)号：US20130206734A1

公开(公告)日：2013-08-15

申请号：US13882319

申请日：2011-10-26

申请人： Karl Merz

发明人： Karl Merz

IPC分类号： B23K31/02

CPC分类号： B23K31/02 ,  B21C37/22 ,  B21D53/26 ,  B23K2101/08 ,  F02B33/42 ,  F04F13/00 ,  Y10T29/49231 ,  Y10T29/49234 ,  Y10T29/4981 ,  Y10T29/49812 ,  Y10T29/49989 ,  Y10T29/49995 ,  Y10T29/49998

摘要： The invention relates to a method for producing a cellular wheel made of metal, wherein a tool (40, 50, 60) having a cylindrical inner shell (41, 51, 61), the diameter of which corresponds to the inner diameter of the subsequent sleeve (18, 20, 14), is placed on the free end edges of the fins (16) for fixing the angular orientation of the fins (16). A molding material mixture (F) made of a fireproof base molding material and a curable binding agent that can be released from the base molding material by thermal treatment is applied in the cells (22, 24, 26) bounded by the inner shell (41, 51, 61) of the tool (40, 50, 60) and the fins (22, 24, 26) and cured. After removing the tool (40, 50, 60), the subsequent sleeve (18, 20, 14) is placed on the free end edges of the fins (16) fixed in place by the cured molding material mixture (F). The free end edges of the fins (16) are joined to the subsequent sleeve (18, 20, 14) by welding or brazing to the cells (22, 24, 26). The cured molding material mixture (F) is thermally treated and the base molding material is removed from the cells (22, 24, 26). The method makes it possible to produce cellular wheels having material wall thicknesses of 0.5 mm and less for use in pressure-wave superchargers.

摘要翻译： 本发明涉及一种用于制造由金属制成的蜂窝轮的方法，其中具有圆柱形内壳（41,51,61）的工具（40,50,60），其直径对应于随后的内径 套筒（18,20,14）放置在翅片（16）的自由端边缘上，用于固定翅片（16）的角度定向。 将由耐火基础成型材料制成的成型材料混合物（F）和可通过热处理从基础成型材料释放的可固化粘合剂施加到由内壳（41）限定的单元（22,24,26）中 ，51,61）和所述翅片（22,24,26）并固化。 在移除工具（40,50,60）之后，随后的套筒（18,20,14）被放置在由固化的模制材料混合物（F）固定就位的翅片（16）的自由端边缘上。 散热片（16）的自由端边缘通过焊接或钎焊到电池（22,24,26）而与随后的套筒（18,20,14）相连。 将固化的成型材料混合物（F）进行热处理，并从基体（22,24,26）中除去基础成型材料。 该方法可以制造用于压力波增压器的材料壁厚为0.5mm以下的多孔轮。