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1.发明授权Polycrystalline diamond compacts, method of fabricating same, and various applications 有权多晶金刚石压块，其制造方法以及各种应用公开(公告)号：US08297382B2
公开(公告)日：2012-10-30
申请号：US12690998
申请日：2010-01-21
申请人： Kenneth E. Bertagnolli , David P. Miess , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay
发明人： Kenneth E. Bertagnolli , David P. Miess , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay
CPC分类号： E21B10/36 , B22F7/08 , B22F2998/00 , B24D18/00 , C22C26/00 , E21B10/5735 , F16C33/043 , F16C2352/00 , Y10T428/24612 , Y10T428/24996 , Y10T428/249967 , C22C29/08
摘要： Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, polycrystalline diamond compact (“PDC”) includes a PCD table having a maximum thickness. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. The PDC includes a substrate having an interfacial surface that is bonded to the PCD table. The interfacial surface exhibits a substantially planar topography. Other embodiments are directed to methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
摘要翻译： 本发明的实施方案涉及显示出增强的金刚石与金刚石结合的多晶金刚石（PCD）。 在一个实施例中，多晶金刚石复合体（PDC）包括具有最大厚度的PCD台。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 金属溶剂催化剂占据多个间隙区域的至少一部分。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115奥斯特（Oe）以上的矫顽磁力和约15高斯·cm 3 /克（G·cm 3 / g）以下的比磁饱和。 PDC包括具有接合到PCD台的界面的基底。 界面表面呈现基本平坦的形貌。 其他实施例涉及形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。
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2.发明申请POLYCRYSTALLINE DIAMOND COMPACTS, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS 有权多晶金刚石复合材料，其制造方法及各种应用公开(公告)号：US20110017519A1
公开(公告)日：2011-01-27
申请号：US12690998
申请日：2010-01-21
申请人： Kenneth E. Bertagnolli , David P. Miess , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay
发明人： Kenneth E. Bertagnolli , David P. Miess , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay
CPC分类号： E21B10/36 , B22F7/08 , B22F2998/00 , B24D18/00 , C22C26/00 , E21B10/5735 , F16C33/043 , F16C2352/00 , Y10T428/24612 , Y10T428/24996 , Y10T428/249967 , C22C29/08
摘要： Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, polycrystalline diamond compact (“PDC”) includes a PCD table having a maximum thickness. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. The PDC includes a substrate having an interfacial surface that is bonded to the PCD table. The interfacial surface exhibits a substantially planar topography. Other embodiments are directed to methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
摘要翻译： 本发明的实施方案涉及显示增强的金刚石 - 金刚石键合的多晶金刚石（“PCD”）。 在一个实施例中，多晶金刚石复合体（“PDC”）包括具有最大厚度的PCD台。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 金属溶剂催化剂占据多个间隙区域的至少一部分。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115奥斯特（“Oe”）或更高的矫顽磁力和约15高斯·cm 3 /克（“G·cm 3 / g”）或更小的特定磁饱和度 。 PDC包括具有接合到PCD台的界面的基底。 界面表面呈现基本平坦的形貌。 其他实施例涉及形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。
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3.发明授权Polycrystalline diamond compact including a carbonate-catalyzed polycrystalline diamond table and applications therefor 有权包括碳酸酯催化的多晶金刚石台面的多晶金刚石压块及其应用公开(公告)号：US09273381B2
公开(公告)日：2016-03-01
申请号：US13552052
申请日：2012-07-18
申请人： Jiang Qian , C. Eugene McMurray , Debkumar Mukhopadhyay , Jason K. Wiggins , Michael A. Vail , Kenneth E. Bertagnolli
发明人： Jiang Qian , C. Eugene McMurray , Debkumar Mukhopadhyay , Jason K. Wiggins , Michael A. Vail , Kenneth E. Bertagnolli
IPC分类号： C22C26/00 , B22F7/06 , E21B10/567 , F16C33/04 , F16C33/10 , E21B10/46 , E21B10/55 , B23B27/20 , B22F5/00
CPC分类号： B24D3/10 , B22F7/062 , B22F2005/001 , B24D18/0009 , C22C26/00 , E21B10/54 , E21B10/56 , E21B10/567 , F16C33/043 , F16C33/108 , F16C2352/00 , Y10T408/89
摘要： In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table bonded to the substrate. The table includes bonded diamond grains defining interstitial regions. The table includes an upper surface, a back surface bonded to the substrate, and at least one lateral surface extending therebetween. The table includes a first region extending inwardly from the upper surface and the lateral surface. The first region exhibits a first interstitial region concentration and includes at least one interstitial constituent disposed therein, which may be present in at least a residual amount and includes at least one metal carbonate and/or at least one metal oxide. The table includes a second bonding region adjacent to the substrate that extends inwardly from the back surface. The second bonding region exhibits a second interstitial region concentration that is greater than the first interstitial region concentration and includes a metallic infiltrant therein.
摘要翻译： 在一个实施例中，多晶金刚石致密体包括基底和结合到基底的预成型多晶金刚石台。 该表包括定义间隙区域的结合金刚石颗粒。 桌子包括上表面，粘合到基底的后表面和在它们之间延伸的至少一个侧表面。 桌子包括从上表面和侧表面向内延伸的第一区域。 第一区域表现出第一间隙区域浓度并且包括至少一个置于其中的间隙成分，其可以以至少残留量存在并且包括至少一种金属碳酸盐和/或至少一种金属氧化物。 桌子包括与衬底相邻的第二接合区域，其从后表面向内延伸。 第二结合区域表现出比第一间隙区域浓度大的第二间隙区域浓度，并且其中包括金属渗透剂。
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4.发明授权Polycrystalline diamond, polycrystalline diamond compacts, methods of making same, and applications 有权多晶金刚石，多晶金刚石压块，制造方法及应用公开(公告)号：US09315881B2
公开(公告)日：2016-04-19
申请号：US13486578
申请日：2012-06-01
申请人： Kenneth E. Bertagnolli , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay , Brandon P. Linford
发明人： Kenneth E. Bertagnolli , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay , Brandon P. Linford
CPC分类号： B24D3/10 , B22F2005/001 , C22C26/00 , E21B10/567 , F16C33/043 , F16C2352/00
摘要： Embodiments of the invention relate to polycrystalline diamond compacts (“PDC”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, a PDC includes a polycrystalline diamond (“PCD”) table bonded to a substrate. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. The plurality of interstitial regions includes a metal-solvent catalyst. The plurality of diamond grains exhibit an average grain size of about 30 μm or less. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit an average electrical conductivity of less than about 1200 S/m. Other embodiments are directed to PCD, employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
摘要翻译： 本发明的实施方案涉及显示增强的金刚石到金刚石结合的多晶金刚石压块（“PDC”）。 在一个实施例中，PDC包括结合到衬底的多晶金刚石（“PCD”）表。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 多个间隙区域包括金属 - 溶剂催化剂。 多个金刚石晶粒的平均粒径为30μm以下。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出小于约1200S / m的平均导电率。 其他实施例涉及PCD，采用这种PCD，形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。
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5.发明申请POLYCRYSTALLINE DIAMOND, POLYCRYSTALLINE DIAMOND COMPACTS, METHODS OF MAKING SAME, AND APPLICATIONS 有权多晶金刚石，多晶金刚石复合材料，制备方法及应用公开(公告)号：US20120241226A1
公开(公告)日：2012-09-27
申请号：US13486578
申请日：2012-06-01
申请人： Kenneth E. Bertagnolli , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay , Brandon P. Linford
发明人： Kenneth E. Bertagnolli , Jiang Qian , Jason K. Wiggins , Michael A. Vail , Debkumar Mukhopadhyay , Brandon P. Linford
CPC分类号： B24D3/10 , B22F2005/001 , C22C26/00 , E21B10/567 , F16C33/043 , F16C2352/00
摘要： Embodiments of the invention relate to polycrystalline diamond compacts (“PDC”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, a PDC includes a polycrystalline diamond (“PCD”) table bonded to a substrate. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. The plurality of interstitial regions includes a metal-solvent catalyst. The plurality of diamond grains exhibit an average grain size of about 30 μm or less. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit an average electrical conductivity of less than about 1200 S/m. Other embodiments are directed to PCD, employing such PCD, methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
摘要翻译： 本发明的实施方案涉及显示增强的金刚石到金刚石结合的多晶金刚石压块（“PDC”）。 在一个实施例中，PDC包括结合到衬底的多晶金刚石（“PCD”）表。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 多个间隙区域包括金属 - 溶剂催化剂。 多个金刚石晶粒的平均粒径为30μm以下。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出小于约1200S / m的平均导电率。 其他实施例涉及PCD，采用这种PCD，形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。
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6.发明申请公开(公告)号：US20130043078A1
公开(公告)日：2013-02-21
申请号：US13552052
申请日：2012-07-18
申请人： Jiang Qian , C. Eugene McMurray , Debkumar Mukhopadhyay , Jason K. Wiggins , Michael A. Vail , Kenneth E. Bertagnolli
发明人： Jiang Qian , C. Eugene McMurray , Debkumar Mukhopadhyay , Jason K. Wiggins , Michael A. Vail , Kenneth E. Bertagnolli
CPC分类号： B24D3/10 , B22F7/062 , B22F2005/001 , B24D18/0009 , C22C26/00 , E21B10/54 , E21B10/56 , E21B10/567 , F16C33/043 , F16C33/108 , F16C2352/00 , Y10T408/89
摘要： In an embodiment, a polycrystalline diamond compact includes a substrate and a preformed polycrystalline diamond table bonded to the substrate. The table includes bonded diamond grains defining interstitial regions. The table includes an upper surface, a back surface bonded to the substrate, and at least one lateral surface extending therebetween. The table includes a first region extending inwardly from the upper surface and the lateral surface. The first region exhibits a first interstitial region concentration and includes at least one interstitial constituent disposed therein, which may be present in at least a residual amount and includes at least one metal carbonate and/or at least one metal oxide. The table includes a second bonding region adjacent to the substrate that extends inwardly from the back surface. The second bonding region exhibits a second interstitial region concentration that is greater than the first interstitial region concentration and includes a metallic infiltrant therein.
摘要翻译： 在一个实施例中，多晶金刚石致密体包括基底和结合到基底的预成型多晶金刚石台。 该表包括定义间隙区域的结合金刚石颗粒。 桌子包括上表面，粘合到基底的后表面和在它们之间延伸的至少一个侧表面。 桌子包括从上表面和侧表面向内延伸的第一区域。 第一区域表现出第一间隙区域浓度并且包括至少一个置于其中的间隙成分，其可以以至少残留量存在并且包括至少一种金属碳酸盐和/或至少一种金属氧化物。 桌子包括与衬底相邻的第二接合区域，其从后表面向内延伸。 第二结合区域表现出比第一间隙区域浓度大的第二间隙区域浓度，并且其中包括金属渗透剂。
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7.发明授权Methods and systems for non-destructively testing a polycrystalline diamond element 有权用于非破坏性测试多晶金刚石元件的方法和系统公开(公告)号：US09037430B1
公开(公告)日：2015-05-19
申请号：US12830878
申请日：2010-07-06
CPC分类号： G06F19/00 , G01N27/041
摘要： Embodiments of the invention relate to electrical impedance tomography testing systems and methods for non-destructively testing a polycrystalline diamond element (e.g., a polycrystalline diamond table of a polycrystalline diamond compact or a freestanding polycrystalline diamond table) using electrical impedance tomography to locate one or more high-electrical-conductivity regions (e.g., one or more regions of poorly sintered diamond crystals and/or high-metal-solvent catalyst content) and/or one or more low-electrical-conductivity regions (e.g., porosity and/or cracks) in the tested polycrystalline diamond element. Further embodiments relate to a rotary drill bit including at least one polycrystalline diamond compact that has been selectively positioned so that one or more high-electrical-conductivity regions of a polycrystalline diamond table thereof identified using the non-destructive testing systems and methods disclosed herein are not positioned to engage a subterranean formation during drilling.
摘要翻译： 本发明的实施例涉及使用电阻抗层析成像技术来定位一个或多个多晶金刚石元件（例如，多晶金刚石致密体或独立多晶金刚石台的多晶金刚石台）进行非破坏性测试的电阻抗层析成像测试系统和方法 高导电性区域（例如，不良烧结金刚石晶体的一个或多个区域和/或高金属溶剂催化剂含量）和/或一个或多个低电导率区域（例如孔隙率和/或裂纹） 在测试的多晶金刚石元素中。 另外的实施例涉及一种旋转钻头，其包括至少一个已经选择性地定位的多晶金刚石块，使得使用本文公开的非破坏性测试系统和方法识别的多晶金刚石表的一个或多个高电导率区域是 在钻井期间未定位成接合地层。
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8.发明授权Methods for determining wear volume of a tested polycrystalline diamond element 有权确定测试的多晶金刚石元件的磨损体积的方法公开(公告)号：US08760668B1
公开(公告)日：2014-06-24
申请号：US13559711
申请日：2012-07-27
CPC分类号： G01N21/84 , G01M99/007 , G01N3/56 , G01N3/58 , G01N11/00 , G01N19/00 , G01N2021/8477
摘要： Embodiments of methods are disclosed for characterizing a tested polycrystalline diamond (“PCD”) element, such as a PDC cutting element. In an embodiment, a method for characterizing a tested PCD element is disclosed. An initial volume of a PCD element is measured using a coordinate measuring machine (“CMM”). A workpiece is cut with the PCD element so that the PCD element develops a wear flat. A post-cut volume of the PCD element is measured after cutting the workpiece using the CMM. A wear volume of the PCD element is determined at least partially based on the post-cut volume and the initial volume of the PCD element.
摘要翻译： 公开了用于表征测试的多晶金刚石（“PCD”）元件（例如PDC切割元件）的方法的实施例。 在一个实施例中，公开了一种用于表征测试的PCD元件的方法。 使用坐标测量机（“CMM”）测量PCD元件的初始体积。 用PCD元件切割工件，使得PCD元件形成磨损平面。 使用CMM切割工件后，测量PCD元件的后切割体积。 至少部分地基于PCD元件的后切割体积和初始体积来确定PCD元件的磨损体积。
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