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    Deep embossed tile design postformable high pressure decorative laminate and method for producing same
    1.
    发明授权
    Deep embossed tile design postformable high pressure decorative laminate and method for producing same 有权
    深压花瓦设计可成形高压装饰层压板及其制造方法

    公开(公告)号：US06551678B1

    公开(公告)日：2003-04-22

    申请号：US09414937

    申请日：1999-10-09

    申请人： Kevin Francis O'Brien ,  Robert Paul Fairbanks ,  Kenneth Allan Nilsson

    发明人： Kevin Francis O'Brien ,  Robert Paul Fairbanks ,  Kenneth Allan Nilsson

    IPC分类号： B32B330

    CPC分类号： B44C1/24 ,  B44C5/0469 ,  Y10T156/1039 ,  Y10T156/1044 ,  Y10T428/16 ,  Y10T428/161 ,  Y10T428/24479 ,  Y10T428/24521 ,  Y10T428/24537 ,  Y10T428/2457

    摘要： A deep embossed high pressure decorative laminate having a plurality of integral tiles with various surface textures bordered by deep embossed portions. Each tile of the laminate has a peripheral thickness greater than the thickness of the non-peripheral portions of the tile. Preferably, each tile has a concave profile along its upper surface when viewed in cross section. A method of producing artwork necessary for the deep embossed high pressure decorative laminate of the present invention comprises assembling a first layer of fibrous sheets impregnated with a thermosetting resin, a second layer comprising a plurality of adjacent tiles comprising a plurality of fibrous sheets impregnated with a thermosetting resin, wherein the tiles were previously pressed and heated, and a third layer comprising a plurality of shims. The assembly is then pressed and heated against a rigid substrate whereby the second layer forms a substantially convex shape on the upper surface of each tile, thus imparting substantially concave impressions on the first layer. The first layer is subsequently removed from the second and third layers, and grooves are formed in the first layer, preferably by machining.

    摘要翻译： 深压花高压装饰层压板，其具有多个具有与深压花部分相邻的各种表面纹理的整体瓦片。 层压体的每个瓷砖的周边厚度大于瓷砖的非周边部分的厚度。 优选地，当在横截面中观察时，每个瓦片沿其上表面具有凹形轮廓。 本发明的深压花高压装饰层压板所需的生产艺术品的方法包括组装浸渍有热固性树脂的第一层纤维片，第二层包括多个相邻的瓷砖，所述第二层包括多个浸渍有 热固性树脂，其中预先压制和加热瓦片，以及包括多个垫片的第三层。 然后将组件按压并加热抵靠刚性基板，由此第二层在每个瓦片的上表面上形成基本上凸起的形状，从而在第一层上施加基本上凹的印模。 随后从第二层和第三层移除第一层，优选通过机械加工在第一层中形成槽。

    WOOD VENEER SURFACED DECORATIVE LAMINATE PRODUCT AND METHOD OF MAKING SAME
    2.
    发明申请
    WOOD VENEER SURFACED DECORATIVE LAMINATE PRODUCT AND METHOD OF MAKING SAME 审中-公开
    WOOD VENEER SURFACED装饰层压板产品及其制造方法

    公开(公告)号：US20080268273A1

    公开(公告)日：2008-10-30

    申请号：US11739308

    申请日：2007-04-24

    申请人： Kevin Francis O'Brien ,  Bryce Lamar Cole

    发明人： Kevin Francis O'Brien ,  Bryce Lamar Cole

    IPC分类号： B32B21/08 ,  B05D3/02

    CPC分类号： B27D1/00 ,  B27L5/00 ,  Y10T428/31957

    摘要： A wood veneer surfaced laminate and method of making it are provided which produces a product having the appearance of a natural wood product, but with the toughness, moisture resistance, stain resistance, impact resistance, and abrasion resistance of melamine resin surfaced laminate products. The wood veneer surfaced laminate is made by providing a sheet of a natural or engineered wood veneer; impregnating the sheet with a first liquid curable resin such that said liquid resin substantially completely impregnates the sheet; coating a second liquid curable resin onto a surface of the sheet; laminating the sheet to a core while curing the resins to form a natural or engineered wood veneer surfaced laminate.

    摘要翻译： 提供了一种木质单板表面层压板及其制造方法，其产生具有天然木制品外观，但具有三聚氰胺树脂表面层压制品的韧性，耐湿性，耐污性，耐冲击性和耐磨性的产品。 木纹贴面层压板通过提供一片天然或工程木材单板制成; 用第一液体可固化树脂浸渍片材，使得所述液态树脂基本上完全浸渍片材; 将第二液体可固化树脂涂覆到所述片材的表面上; 在将树脂固化的同时将片材层压到芯上以形成天然或工程木材贴面层压板。

    Wear-resistant decorative laminates
    3.
    发明授权
    Wear-resistant decorative laminates 有权
    耐磨装饰层压板

    公开(公告)号：US07854984B2

    公开(公告)日：2010-12-21

    申请号：US11120870

    申请日：2005-05-03

    申请人： Kevin Francis O'Brien ,  Frederic Auguste Taillan

    发明人： Kevin Francis O'Brien ,  Frederic Auguste Taillan

    IPC分类号： B05D7/00

    CPC分类号： B44C5/0476 ,  Y10T428/24372 ,  Y10T428/24802 ,  Y10T428/24876 ,  Y10T428/24942 ,  Y10T428/25 ,  Y10T428/256 ,  Y10T428/31942

    摘要： A decorative laminate having improved scratch and abrasion resistance is provided. In one embodiment, the decorate laminate includes a substrate or core, a decorative sheet on the substrate, and an overlay sheet on the decorative sheet. The overlay sheet is coated on both major surfaces to provide scratch and abrasion resistance to the laminate. The coating on the interior facing surface contains mineral particles having a particle size of from between about 10-30 microns. The coating on the exterior facing surface contains a mixture of first mineral particles having a particle size of from between about 3-8 microns and second mineral particles having a particle size of less than about 1.0 micron. The first mineral particles are preferably alumina particles, and the second mineral particles are preferably sol gel process alumina particles.

    摘要翻译： 提供了具有改善的耐刮擦和耐磨性的装饰层压板。 在一个实施例中，装饰层压板包括基底或芯，衬底上的装饰片和装饰片上的覆盖片。 覆盖片材涂覆在两个主表面上，以提供对层压板的耐刮擦和耐磨性。 面向内表面上的涂层含有粒度为约10-30微米的矿物颗粒。 面向外表面上的涂层含有粒度为约3-8微米的第一矿物颗粒和粒度小于约1.0微米的第二矿物颗粒的混合物。 第一矿物颗粒优选为氧化铝颗粒，并且第二矿物颗粒优选为溶胶凝胶法氧化铝颗粒。

    THE SUBSTANTIALLY FORMALDEHYDE-FREE LAMINATES AND METHODS FOR MANUFACTURING SUBSTANTIALLY FORMALDEHYDE-FREE LAMINATES
    6.
    发明申请
    THE SUBSTANTIALLY FORMALDEHYDE-FREE LAMINATES AND METHODS FOR MANUFACTURING SUBSTANTIALLY FORMALDEHYDE-FREE LAMINATES 审中-公开
    主要的无甲醛无机层压材料及其制造方法主要是无甲醛无层压材料

    公开(公告)号：US20130089748A1

    公开(公告)日：2013-04-11

    申请号：US13269851

    申请日：2011-10-10

    申请人： Frederic Auguste Taillan ,  Kevin Francis O'Brien

    发明人： Frederic Auguste Taillan ,  Kevin Francis O'Brien

    IPC分类号： B32B29/00 ,  B32B38/08

    CPC分类号： B32B29/005 ,  B32B37/20 ,  B32B38/08 ,  B32B2310/0887 ,  B32B2317/125 ,  B44C5/0476 ,  Y10T428/31982

    摘要： Embodiments of the present invention are directed to substantially formaldehyde-free laminates and methods of making substantially formaldehyde-free laminates, wherein the method comprises providing at least one layer of decorative paper; applying at least one polymer coating that is substantially formaldehyde free onto at least one surface of the decorative paper; electron beam curing the at least one polymer coating onto the decorative paper; providing one or more layers of core paper onto the coated decorative paper, wherein the core paper is impregnated with a resin that is substantially formaldehyde free; and hot pressing the core paper and coated decorative paper to form the substantially formaldehyde-free laminate.

    摘要翻译： 本发明的实施方案涉及基本上不含甲醛的层合物和制备基本上不含甲醛的层压材料的方法，其中所述方法包括提供至少一层装饰纸; 将至少一种基本上不含甲醛的聚合物涂层施加到装饰纸的至少一个表面上; 电子束将至少一种聚合物涂层固化在装饰纸上; 在涂覆的装饰纸上提供一层或多层芯纸，其中芯纸浸渍有基本上不含甲醛的树脂; 并热压芯纸和涂布的装饰纸以形成基本上不含甲醛的层压板。

    Decorative laminate assembly and method for producing same
    8.
    发明授权
    Decorative laminate assembly and method for producing same 有权
    装饰层压组件及其制造方法

    公开(公告)号：US06803110B2

    公开(公告)日：2004-10-12

    申请号：US09767556

    申请日：2001-01-22

    申请人： Terry Paul Drees ,  Kenneth John Laurence ,  Kevin Francis O'Brien

    发明人： Terry Paul Drees ,  Kenneth John Laurence ,  Kevin Francis O'Brien

    IPC分类号： B32B2700

    CPC分类号： B44C3/12 ,  B44C3/02 ,  B44C5/04 ,  B44C5/0469 ,  E04F2290/046 ,  Y10T428/24405 ,  Y10T428/24554 ,  Y10T428/31565 ,  Y10T428/31591 ,  Y10T442/3854 ,  Y10T442/3886 ,  Y10T442/674 ,  Y10T442/675 ,  Y10T442/678 ,  Y10T442/693 ,  Y10T442/699

    摘要： A decorative laminate assembly having a decorative laminate top layer assembly. This top layer assembly includes, in descending superimposed relationship, a decorative layer and a core layer that includes PETG. Preferably, the top layer assembly also includes a wear resistant overlay layer on top of the decorative layer, and the core layer's PETG is in a sheet form. The top layer assembly is attached to a water resistant substrate through the use of a water resistant adhesive. The decorative laminate assembly of the present invention can be used for a variety of purposes, including flooring applications. When the present invention is used for flooring applications, it is preferred that the overlay layer include wear resistant qualities and that the water resistant substrate comprise PVC or cement fiberboard.

    摘要翻译： 具有装饰层压顶层组件的装饰层压组件。 该顶层组件以下降叠加的关系包括包括PETG的装饰层和芯层。 优选地，顶层组件还在装饰层的顶部还包括耐磨覆盖层，并且芯层的PETG为片状。 顶层组件通过使用防水粘合剂附着到防水基材上。 本发明的装饰层压组件可用于各种目的，包括地板应用。 当本发明用于地板应用时，优选覆盖层包括耐磨性能，并且防水基材包括PVC或水泥纤维板。