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1.发明授权Internally supported airfoil and method for internally supporting a hollow airfoil during manufacturing 有权内部支撑的翼型和在制造过程中内部支撑中空翼型的方法公开(公告)号：US08240999B2
公开(公告)日：2012-08-14
申请号：US12415307
申请日：2009-03-31
CPC分类号： B23K20/129 , B23K20/1265 , B23K2101/001 , F01D5/147 , F05D2220/36 , F05D2230/10 , Y10T29/49339
摘要： A hollow airfoil and a method for manufacturing a hollow airfoil is provided. The method includes the steps of: providing a first airfoil portion, which first portion has a wall with an interior surface and an exterior surface, and one or more ribs extending out from the interior surface; providing a second airfoil portion having a wall with an interior surface and an exterior surface; wherein the first airfoil portion and the second airfoil portion have mating geometries in which the one or more ribs extend between the interior surfaces of the walls of the first and second airfoil portion to form at least one internal cavity defined by the interior surface of the first portion wall, one or more of the ribs, and the interior surface of the second portion wall, and wherein the airfoil includes at least one exterior port disposed in one of the first airfoil portion or the second airfoil portion, or is formed between the first and second airfoil portions, which at least one exterior port is in fluid communication with the at least one cavity; disposing a support material within the at least one internal cavity allowing the support material to be in contact with the one or more ribs, which support material is operative to structurally support the one or more ribs; attaching the first and second airfoil portions together; and removing the support material from the at least one internal cavity through the at least one exterior port.
摘要翻译： 提供了一种中空翼型件和一种制造中空翼型件的方法。 该方法包括以下步骤：提供第一翼型部分，其第一部分具有带有内表面和外表面的壁，以及从内表面延伸出的一个或多个肋; 提供具有带有内表面和外表面的壁的第二翼型部分; 其中所述第一翼型部分和所述第二翼型部分具有配合几何形状，其中所述一个或多个肋在所述第一和第二翼型部分的壁的内表面之间延伸，以形成由所述第一翼型部分和所述第二翼型部分的内表面限定的至少一个内部空腔 部分壁，一个或多个肋和第二部分壁的内表面，并且其中所述翼型包括设置在第一翼型部分或第二翼型部分之一中的至少一个外部端口，或者形成在第一部分壁之间 和第二翼型部分，其至少一个外部端口与所述至少一个空腔流体连通; 将支撑材料设置在所述至少一个内部空腔内，以允许所述支撑材料与所述一个或多个肋接触，所述支撑材料可操作以在结构上支撑所述一个或多个肋; 将第一和第二翼面部分连接在一起; 以及通过所述至少一个外部端口从所述至少一个内部空腔移除所述支撑材料。
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2.发明申请INTERNALLY SUPPORTED AIRFOIL AND METHOD FOR INTERNALLY SUPPORTING A HOLLOW AIRFOIL DURING MANUFACTURING 有权内部支持的空气动力和在制造过程中内部支撑空中飞行器的方法公开(公告)号：US20100247322A1
公开(公告)日：2010-09-30
申请号：US12415307
申请日：2009-03-31
CPC分类号： B23K20/129 , B23K20/1265 , B23K2101/001 , F01D5/147 , F05D2220/36 , F05D2230/10 , Y10T29/49339
摘要： A hollow airfoil and a method for manufacturing a hollow airfoil is provided. The method includes the steps of: providing a first airfoil portion, which first portion has a wall with an interior surface and an exterior surface, and one or more ribs extending out from the interior surface; providing a second airfoil portion having a wall with an interior surface and an exterior surface; wherein the first airfoil portion and the second airfoil portion have mating geometries in which the one or more ribs extend between the interior surfaces of the walls of the first and second airfoil portion to form at least one internal cavity defined by the interior surface of the first portion wall, one or more of the ribs, and the interior surface of the second portion wall, and wherein the airfoil includes at least one exterior port disposed in one of the first airfoil portion or the second airfoil portion, or is formed between the first and second airfoil portions, which at least one exterior port is in fluid communication with the at least one cavity; disposing a support material within the at least one internal cavity allowing the support material to be in contact with the one or more ribs, which support material is operative to structurally support the one or more ribs; attaching the first and second airfoil portions together; and removing the support material from the at least one internal cavity through the at least one exterior port.
摘要翻译： 提供了一种中空翼型件和一种制造中空翼型件的方法。 该方法包括以下步骤：提供第一翼型部分，其第一部分具有带有内表面和外表面的壁，以及从内表面延伸出的一个或多个肋; 提供具有带有内表面和外表面的壁的第二翼型部分; 其中所述第一翼型部分和所述第二翼型部分具有配合几何形状，其中所述一个或多个肋在所述第一和第二翼型部分的壁的内表面之间延伸，以形成由所述第一翼型部分和所述第二翼型部分的内表面限定的至少一个内部空腔 部分壁，一个或多个肋和第二部分壁的内表面，并且其中所述翼型包括设置在第一翼型部分或第二翼型部分之一中的至少一个外部端口，或者形成在第一部分壁之间 和第二翼型部分，其至少一个外部端口与所述至少一个空腔流体连通; 将支撑材料设置在所述至少一个内部空腔内，以允许所述支撑材料与所述一个或多个肋接触，所述支撑材料可操作以在结构上支撑所述一个或多个肋; 将第一和第二翼面部分连接在一起; 以及通过所述至少一个外部端口从所述至少一个内部空腔移除所述支撑材料。
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公开(公告)号：US08919422B2
公开(公告)日：2014-12-30
申请号：US13030225
申请日：2011-02-18
申请人： Mario P. Bochiechio , John Joseph Marcin , Carl R. Verner , John F. Blondin , Mark F. Bartholomew , Raymond P. Ristau , Kevin W. Chittenden , Gary M. Tamiso , Robert C. Renaud , Dennis M. Kraemer , Robert E. LeBrun , Paul R. Zamjohn , Charles A. Roohr , Kerry Kozaczuk , Roy A. Garrison , Steven J. Bullied
发明人： Mario P. Bochiechio , John Joseph Marcin , Carl R. Verner , John F. Blondin , Mark F. Bartholomew , Raymond P. Ristau , Kevin W. Chittenden , Gary M. Tamiso , Robert C. Renaud , Dennis M. Kraemer , Robert E. LeBrun , Paul R. Zamjohn , Charles A. Roohr , Kerry Kozaczuk , Roy A. Garrison , Steven J. Bullied
CPC分类号： B22D25/02 , B22D17/02 , B22D17/14 , B22D17/145 , B22D17/2076 , B22D17/22 , B22D17/28 , B22D17/30 , B22D29/00 , B22D31/002 , B22D47/00
摘要： A die casting system includes a die, a shot tube, a melting system and a vacuum system. The die includes a plurality of die components that define a die cavity. The shot tube is in fluid communication with the die cavity and is operable to deliver a charge of material to the die cavity. The melting system is positioned adjacent to the die and includes an alloy loader, a melting unit and a crucible. The vacuum system defines a first chamber and a second chamber separated from the first chamber by an isolation valve. The melting system is disposed within the first chamber, and the die is disposed within the second chamber.
摘要翻译： 压铸系统包括模具，射出管，熔化系统和真空系统。 模具包括限定模腔的多个模具部件。 喷射管与模腔流体连通，并且可操作以将材料的电荷输送到模腔。 熔化系统定位在模具附近，并包括合金装载机，熔化装置和坩埚。 真空系统限定了通过隔离阀与第一室隔开的第一室和第二室。 熔融系统设置在第一室内，并且管芯设置在第二室内。
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公开(公告)号：US20130025816A1
公开(公告)日：2013-01-31
申请号：US13193730
申请日：2011-07-29
CPC分类号： B22D21/06 , B22D17/00 , B22D17/10 , B22D17/2209 , B22D17/2218 , B22D21/005 , B22D21/022 , B22D21/025 , B22D25/02 , C22C27/02
摘要： A die casting system includes a die having a plurality of die elements that define a die cavity. A charge of material is received in the die cavity. The charge of material may comprises a refractory metal intermetallic composite based material system. The charge of material may also comprise a composite material.
摘要翻译： 压铸系统包括具有限定模腔的多个模具元件的模具。 在模腔中容纳材料。 材料的装料可以包括难熔金属金属间复合材料系统。 材料的装料也可以包括复合材料。
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公开(公告)号：US20120111523A1
公开(公告)日：2012-05-10
申请号：US12940080
申请日：2010-11-05
CPC分类号： B22D17/28
摘要： A die casting system includes a die, a shot tube, a shot tube plunger and a melting unit. The die includes a plurality of die components that define a die cavity. The shot tube is in fluid communication with the die cavity. A shot tube plunger is moveable within the shot tube to communicate a charge of material into the die cavity. The melting unit is positioned relative to the die and includes a bottom portion having an opening for selectively releasing a charge of material through the bottom portion.
摘要翻译： 压铸系统包括模具，射出管，射出管柱塞和熔化单元。 模具包括限定模腔的多个模具部件。 射出管与模腔流体连通。 喷射管柱塞可在射出管内移动以将材料的进料传送到模腔中。 熔化单元相对于模具定位，并且包括底部，其具有用于选择性地释放通过底部部分的材料的填充物的开口。
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6.发明申请PROCESS FOR CASTING COLUMNAR GRAIN AIRFOIL WITH PREFERENTIAL PRIMARY ORIENTATION 审中-公开用优选的主要方位铸造柱状颗粒空气的方法公开(公告)号：US20120043046A1
公开(公告)日：2012-02-23
申请号：US13289115
申请日：2011-11-04
申请人： Steven J. Bullied , Carl R. Verner , Mario P. Bochiechio , John Joseph Marcin , Kevin W. Chittenden
发明人： Steven J. Bullied , Carl R. Verner , Mario P. Bochiechio , John Joseph Marcin , Kevin W. Chittenden
摘要： A molding process utilizes a seed with a columnar grain structure for defining a desired grain structure in a completed casting. The seed is received within a seed cavity of a mold. The molten material adopts the orientation of the columns defined within the seed during solidification to form a completed molded article having a desired columnar grain structure.
摘要翻译： 成型工艺利用具有柱状晶粒结构的种子来在完成的铸件中限定所需的晶粒结构。 将种子接收在模具的种子腔内。 熔融材料在固化期间采用在种子内定义的柱的取向，以形成具有所需柱状晶粒结构的完整的模制品。
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公开(公告)号：US20120112391A1
公开(公告)日：2012-05-10
申请号：US12940262
申请日：2010-11-05
申请人： Mario P. Bochiechio , John Joseph Marcin , Alan D. Cetel , Dilip M. Shah , Kevin W. Schlichting
发明人： Mario P. Bochiechio , John Joseph Marcin , Alan D. Cetel , Dilip M. Shah , Kevin W. Schlichting
IPC分类号： C22C27/00
CPC分类号： F27B14/10 , C04B35/057 , C04B35/117 , C04B35/443 , C04B2235/3206 , C04B2235/3208 , C04B2235/3217 , C04B2235/3225
摘要： A crucible includes a composite of least two materials. The two materials are selected from a group consisting of alumina, calcia, yttria, erbia, gadolinia, magnesia, hafnia, and zirconia in a composition that has better resistance to reaction with hafnium from a molten hafnium-containing alloy than a nominal crucible composition of 70 wt % magnesia and 30 wt % alumina.
摘要翻译： 坩埚包括至少两种材料的复合材料。 这两种材料选自氧化铝，氧化钙，氧化钇，铒，氧化钆，氧化镁，铪和氧化锆组成的组合物，其比来自熔融铪的合金的铪的反应性比标称坩埚组合物更好 70重量％的氧化镁和30重量％的氧化铝。
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公开(公告)号：US09174271B2
公开(公告)日：2015-11-03
申请号：US12166582
申请日：2008-07-02
摘要： A casting system includes a core and a shell positioned relative to the core. A barrier coating is applied on at least one of the core and the shell, and may be applied to both the core and the shell. The barrier coating limits reaction between the casting system and a casting alloy.
摘要翻译： 铸造系统包括相对于芯部定位的芯部和壳体。 在芯和壳中的至少一个上施加屏障涂层，并且可以将其施加到芯和壳两者上。 阻隔涂层限制了铸造系统和铸造合金之间的反应。
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公开(公告)号：US20130026338A1
公开(公告)日：2013-01-31
申请号：US13192716
申请日：2011-07-28
申请人： Lea Kennard Castle , Mario P. Bochiechio , Carl R. Verner , Steven J. Bullied , John Joseph Marcin , Kevin W. Chittenden , Hector M. Pinero , Agnes Klucha , Michael C. Reiter
发明人： Lea Kennard Castle , Mario P. Bochiechio , Carl R. Verner , Steven J. Bullied , John Joseph Marcin , Kevin W. Chittenden , Hector M. Pinero , Agnes Klucha , Michael C. Reiter
CPC分类号： B22C9/04 , B22C9/10 , B22F3/1055 , B22F3/115 , B33Y10/00 , B33Y80/00 , Y02P10/292 , Y02P10/295
摘要： A method of manufacturing a casting article for use in a casting process includes rapidly forming the casting article out of a metallic material. A ceramic coating is applied to an exterior surface of the casting article.
摘要翻译： 制造用于铸造工艺的铸造制品的方法包括从金属材料快速地形成铸造制品。 将陶瓷涂层施加到铸件的外表面。
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10.发明授权Process for casting columnar grain airfoil with preferential primary orientation 有权用于浇铸具有优先主取向的柱状颗粒翼型的方法公开(公告)号：US08079400B2
公开(公告)日：2011-12-20
申请号：US12244203
申请日：2008-10-02
申请人： Steven J. Bullied , Carl R. Verner , Mario P. Bochiechio , John Joseph Marcin , Kevin W. Chittenden
发明人： Steven J. Bullied , Carl R. Verner , Mario P. Bochiechio , John Joseph Marcin , Kevin W. Chittenden
摘要： A molding process utilizes a seed with a columnar grain structure for defining a desired grain structure in a completed casting. The seed is received within a seed cavity of a mold. The molten material adopts the orientation of the columns defined within the seed during solidification to form a completed molded article having a desired columnar grain structure.
摘要翻译： 成型工艺利用具有柱状晶粒结构的种子来在完成的铸件中限定所需的晶粒结构。 将种子接收在模具的种子腔内。 熔融材料在固化期间采用在种子内定义的柱的取向，以形成具有所需柱状晶粒结构的完整的模制品。
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