Coating forming method and coating forming material, and abrasive coating forming sheet
    1.
    发明授权
    Coating forming method and coating forming material, and abrasive coating forming sheet 有权
    涂层成型方法和涂层成型材料,以及研磨涂层成型片材

    公开(公告)号:US07063250B2

    公开(公告)日:2006-06-20

    申请号:US10415088

    申请日:2002-05-31

    IPC分类号: B23K35/12 C25D15/00

    摘要: A brazing filler metal sheet is prepared. The brazing filler metal sheet includes a brazing filler metal layer, a sticking material layer, and a released paper. The brazing filler metal layer includes a brazing filler metal. A coating material layer is laminated on the brazing filler metal layer. The coating material layer includes a mixture of coating material particles and a binder. As the coating material particles, MCrAlY particles and abrasive particles are used. The coating material layer is then dried, and the brazing filler metal sheet is cut (step S4), and adhered to a rotor blade. The rotor blade is heated, to melt the brazing filler metal. The brazing filler metal diffuses due to the heat treatment holding process. A solidified layer is then formed by cooling. This solidified layer is subjected to blasting to allow the cubic boron nitride particles to protrude.

    摘要翻译: 制备钎料金属片。 钎料金属片包括钎料金属层,粘着材料层和剥离纸。 钎料填充金属层包括钎料金属。 在钎料层上层叠涂料层。 涂料层包括涂料颗粒和粘合剂的混合物。 作为涂料颗粒,使用MCrAlY颗粒和磨料颗粒。 然后将涂料层干燥,切断钎料金属片(步骤S4),并粘附到转子叶片上。 加热转子叶片以熔化钎料。 由于热处理保持工艺,钎焊料扩散。 然后通过冷却形成固化层。 对该固化层进行喷砂以使立方氮化硼颗粒突出。

    Wear-resistant coating and method for applying it
    3.
    发明授权
    Wear-resistant coating and method for applying it 有权
    耐磨涂层及其应用方法

    公开(公告)号:US06811898B2

    公开(公告)日:2004-11-02

    申请号:US10257957

    申请日:2003-04-01

    IPC分类号: B32B900

    摘要: The present invention provides an abrasion-resistant coating which has high oxidation resistance and durability and can be applied easily at a low cost. The abrasion-resistant coating in accordance with the present invention is formed at the tip end of a base material forming a gas turbine blade. The abrasion-resistant coating at the tip end has a thickness of 300 microns. On the tip end, hard particles H consisting of CBN are fixed in a bond coating formed by heating, melting, and solidification of a mixture of a brazing filler metal and M—Cr—Al—Y (M designates a metal element such as Co and Ni). The hard particles H are Ni and Co coated to improve wettability relative to the brazing filler metal, and are arranged so that some of them are partially protruded from the surface of bond coating to exhibit the grindability.

    Combustion engine, gas turbine, and polishing layer
    4.
    发明授权
    Combustion engine, gas turbine, and polishing layer 有权
    燃烧发动机,燃气轮机和抛光层

    公开(公告)号:US06896485B2

    公开(公告)日:2005-05-24

    申请号:US10258744

    申请日:2002-02-27

    摘要: The present invention provides a gas turbine in which a proper clearance is kept between a rotor blade and a shroud for a long period of time from the operation start, so that damage to the rotor blade is less liable to occur. In a turbine portion of the gas turbine in accordance with the present invention, the rotor blade and the shroud face each other. At the tip end of the rotor blade is formed an abrasive layer, and on the inner peripheral surface of the shroud is formed a heat insulating layer. The abrasive layer is formed of a matrix and many abrasive particles dispersed in the matrix. The abrasive particles include protruding particles protruding from the matrix and embedded particles embedded in the matrix. In initial sliding of the rotor blade and the shroud at the early stage of operation, the inner peripheral surface of the shroud is ground by the protruding particles. After the protruding particles have disappeared, the inner peripheral surface of the shroud is ground by the embedded particles.

    摘要翻译: 本发明提供一种燃气轮机,其中从操作开始一段长时间内在转子叶片和护罩之间保持适当的间隙,从而不易发生对转子叶片的损坏。 在根据本发明的燃气轮机的涡轮机部分中,转子叶片和护罩彼此面对。 在转子叶片的尖端形成研磨层,并且在护罩的内周面形成隔热层。 研磨层由基体和分散在基质中的许多磨料颗粒形成。 研磨颗粒包括从基质突出的突出颗粒和嵌入基质中的嵌入的颗粒。 在操作初期的转子叶片和护罩的初始滑动中,护罩的内周面被突出的颗粒研磨。 在突出的颗粒消失之后,护罩的内周表面被嵌入的颗粒研磨。

    REPAIRING METHOD FOR WALL MEMBER WITH FLOW PASSAGES
    5.
    发明申请
    REPAIRING METHOD FOR WALL MEMBER WITH FLOW PASSAGES 有权
    具有流动通道的墙面构件的修理方法

    公开(公告)号:US20120272611A1

    公开(公告)日:2012-11-01

    申请号:US13511498

    申请日:2011-01-13

    IPC分类号: E04G23/02

    摘要: It is an object to provide a repairing method for a wall member with flow passages capable of reducing the time and the cost required for a partial repairing work on the wall member with flow passages. The repairing method for the wall member with flow passages includes a removal stage of removing a portion of the wall member with flow passages (1) provided with plural flow passages (4) between the base member (2) and the plate member (3), the base member welding stage of welding the repairing base member (6) to the portion removed in the removal stage, a flow passage forming stage of providing plural overlay welds on the repairing base member (6) and forming the flow passages (4) between the overlay welded beads (8), and a plate member welding stage of welding a repairing plate member (9) onto surfaces of the plural overlay welded beads (8).

    摘要翻译: 本发明的目的是提供具有流道的壁构件的修复方法,该流动通道能够减少在具有流动通道的壁构件上的部分修复工作所需的时间和成本。 具有流动通道的壁构件的修复方法包括:在基部构件(2)和板构件(3)之间设置有多个流动通道(4)的流动通道(1),去除壁构件的一部分的移除阶段, 将修复用基材(6)焊接到除去阶段除去的部分的基材焊接阶段,在修复基体(6)上设置多个重覆焊缝并形成流路(4)的流路形成阶段, 在覆盖焊接珠(8)之间,以及将修复板构件(9)焊接到多个重叠焊接珠(8)的表面上的板构件焊接阶段。

    Method of welding three-dimensional structure and apparatus for use in such method
    8.
    发明授权
    Method of welding three-dimensional structure and apparatus for use in such method 有权
    三维结构焊接方法及其使用方法

    公开(公告)号:US07239736B2

    公开(公告)日:2007-07-03

    申请号:US10302934

    申请日:2002-11-25

    IPC分类号: G06K9/00

    摘要: When a three-dimensional structure is formed by welding a plurality of members, accurate welding can be performed matching the three-dimensional shape. The teaching data consisting of the three-dimensional position at each of the welding points determined on each of the welding lines at a predetermined spacing on the basis of the design data of the three-dimensional structure is stored in a memory 18. A laser slit light sensor (a laser slit light emitting section 12 and a CD camera 13) is controlled by a total controller 17 via a camera controller 14 to photograph the welding point in order to obtain the image data of the welding point. An image processing apparatus 16 processes the image data to determine the amount of deviation from the design data of welding points. The total controller modify the teaching data on the basis of the amount of deviation from the design data of welding points to establish the modified teaching data and controls a welding head so that it moves according to the modified teaching data.

    摘要翻译: 当通过焊接多个构件形成三维结构时,可以进行与三维形状相匹配的精确的焊接。 基于三维结构的设计数据,以预定间隔在每个焊接线上确定的每个焊接点处的三维位置的教学数据被存储在存储器18中。 激光狭缝光传感器(激光狭缝光发射部分12和CD相机13)由总控制器17经由照相机控制器14控制以拍摄焊接点,以获得焊接点的图像数据。 图像处理装置16处理图像数据以确定与焊接点的设计数据的偏差量。 总控制器根据与焊点设计数据的偏差量修改教学数据,建立修改后的教学数据,控制焊接头,使其按照修改后的教学数据移动。

    Method of automatically repairing cracks and apparatus for use in such method
    9.
    发明授权
    Method of automatically repairing cracks and apparatus for use in such method 失效
    自动修复裂缝的方法和使用方法

    公开(公告)号:US06919956B2

    公开(公告)日:2005-07-19

    申请号:US10245342

    申请日:2002-09-18

    摘要: A method and apparatus automatically repairs cracks produced in a member to be repaired. A wide field image is obtained by photographing the whole surface of a blade 31 or the like in a wide field view by a remote camera 11 and the position of cracks on the surface of the blade is obtained as a rough position information of the cracks by processing the image of wide field view. Then the cracks are photographed in a narrow field view at the predetermined spacing along the cracks based on the rough position information by a light section method. The narrow field images are processed to obtain the position, width, and depth of the crack at each predetermined spacing, which compose crack data at the series of points, and the cracks are repaired based on the crack data at the series of points.

    摘要翻译: 一种方法和装置自动修复在待修理的构件中产生的裂纹。 通过远程摄像机11在宽视场中拍摄叶片31等的整个表面,获得宽视野图像,并且获得作为裂纹的粗略位置信息的刀片表面的位置信息 处理宽视场图像。 然后,通过光分割方法,基于粗略位置信息,沿着裂纹以预定的间隔在窄视场中拍摄裂纹。 处理窄场图像以获得每个预定间隔处的裂纹的位置,宽度和深度,其构成该系列点处的裂纹数据,并且基于一系列点处的裂纹数据修复裂纹。