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公开(公告)号：US08156709B2
公开(公告)日：2012-04-17
申请号：US10593063
申请日：2005-03-17
申请人： Philip James Ions , Mark Hayton
发明人： Philip James Ions , Mark Hayton
CPC分类号： C21C5/56 , C21B11/00 , C21B13/0006 , C21B2100/64 , F27B1/16 , F27B1/21 , F27B1/24 , F27B3/19 , F27B3/20 , F27B3/24 , F27D3/14 , F27D3/1509 , F27D3/159 , Y02P10/136
摘要： Method of constructing and installing a direct smelting unit comprising a smelting vessel (11). The vessel is prefabricated off site in three modules (11A, 11B, 11C) which are then transported to the installation site where they are hoisted by a crane and deposited sequentially on top of one another and joined together by welding to form a unitary vessel. The vessel modules are prefabricated so as to be internally lined with water cooling panels connected to water inlet and outlet connectors (62) on the exterior of the circumferential wall sections of those modules. A vessel access tower is formed in modules brought together to envelop the tower and carrying water supply and return piping which is connected to the water inlet and outlet connectors (62) of the cooling panels.
摘要翻译： 一种构建和安装包括熔炼容器（11）的直接熔炼单元的方法。 该船只在三个模块（11A，11B，11C）内预先装配在一起，然后运输到安装地点，由起重机提升，并依次堆放在一起，并通过焊接连接在一起形成一体船。 容器模块是预制的，以便内部衬有与这些模块的周壁部分的外部的进水和出口连接器（62）连接的水冷却面板。 容器进入塔形成在组合在一起的模块中，以包围塔架并运送连接到冷却板的进水和出水连接器（62）的供水和返回管道。
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公开(公告)号：US20080202061A1
公开(公告)日：2008-08-28
申请号：US10593063
申请日：2005-03-17
申请人： Philip James Ions , Mark Hayton
发明人： Philip James Ions , Mark Hayton
CPC分类号： C21C5/56 , C21B11/00 , C21B13/0006 , C21B2100/64 , F27B1/16 , F27B1/21 , F27B1/24 , F27B3/19 , F27B3/20 , F27B3/24 , F27D3/14 , F27D3/1509 , F27D3/159 , Y02P10/136
摘要： Method of constructing and installing a direct smelting unit comprising a smelting vessel (11). The vessel is prefabricated off site in three modules (11A, 11B, 11C) which are then transported to the installation site where they are hoisted by a crane and deposited sequentially on top of one another and joined together by welding to form a unitary vessel. The vessel modules are prefabricated so as to be internally lined with water cooling panels connected to water inlet and outlet connectors (62) on the exterior of the circumferential wall sections of those modules. A vessel access tower is formed in modules brought together to envelop the tower and carrying water supply and return piping which is connected to the water inlet and outlet connectors (62) of the cooling panels.
摘要翻译： 一种构建和安装包括熔炼容器（11）的直接熔炼单元的方法。 该船舶在三个模块（11 A，11 B，11 C）内预先装配在一起，然后运输到安装地点，由起重机提升，并依次堆放在一起，并通过焊接结合在一起 单一船只 容器模块是预制的，以便内部衬有与这些模块的周壁部分的外部的进水和出口连接器（62）连接的水冷却面板。 容器进入塔形成在组合在一起的模块中，以包围塔架并运送连接到冷却板的进水和出水连接器（62）的供水和返回管道。
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公开(公告)号：US07947217B2
公开(公告)日：2011-05-24
申请号：US11587642
申请日：2005-04-22
IPC分类号： C21C1/00
CPC分类号： F27B3/04 , C21B7/10 , C21C5/4646 , F27B3/19 , F27B3/20 , F27B3/22 , F27B3/24 , F27D3/1509 , F27D3/1545 , F27D9/00
摘要： Metallurgical processing installation comprising a metallurgical vessel lined internally with water cooled panels. A vessel access tower (61) fits around vessel (11) and supports a coolant flow system (62) to provide for flow of cooling water to and from the cooling panels within the vessel through water inlet and outlet connections (42,43) distributed around the exterior of the vessel. Coolant flow system (62) includes large diameter water supply and return pipes (66,67) mounted on an upper part of the tower (61) to extend around the upper end of vessel (11), a first series of vertical dropper pipes (68) of relatively small diameter connected to the main water supply pipe 66 and extending downwardly to connections with the water inlet connectors for respecting cooling panels of the vessel and a second series of smaller diameter vertical pipes (69) connected at their upper ends to the main return pipe (67) and at their lower ends to undivided outlet connectors for the cooling panels in the vessel.
摘要翻译： 冶金加工设备包括内部装有水冷板的冶金容器。 容器进入塔（61）安装在容器（11）周围并且支撑冷却剂流动系统（62），以通过分配的进水和出口连接（42,43）提供冷却水流入和流出容器内的冷却板的流动 在船的外部。 冷却剂流动系统（62）包括安装在塔（61）的上部以围绕容器（11）的上端延伸的大直径供水和返回管（66,67），第一系列垂直滴管 连接到主供水管66并且向下延伸以与用于与容器的冷却板相关的进水连接器的连接，以及第二系列较小直径的垂直管（69），其在其上端连接到 主回流管（67）和其下端到用于容器中的冷却板的不分开的出口连接器。
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公开(公告)号：US07901616B2
公开(公告)日：2011-03-08
申请号：US10593062
申请日：2005-03-17
申请人： Philip James Ions
发明人： Philip James Ions
CPC分类号： C21B11/00 , C21B9/00 , C21B13/00 , C21C5/285 , C21C5/5294 , C21C5/56 , Y02P10/136 , Y02P10/216 , Y10S266/90 , Y10S266/901
摘要： Method of building a direct smelting plant comprising a metal smelting vessel (11) and ancillary plant components such as the components of a hot air supply station (24), an offgas treatment station (32), a solids feed station (41), a hot metal desulphurization station (47) and hot metal and slag launders extending from the smelting vessel (11). The ring track (53) of a ringer crane (51) is installed in front of location at which vessel (11) is to be installed. Crane boom (54) is laid out along elongate stretch of the building site which becomes a corridor (60) between major ancillary components when plant is fully erected. Boom (54) is connected to crane carriage (52) and hoisted to provide high lift capacity over a ground area embracing proposed site of vessel (11) and ancillary components. Prefabricated components are then lifted by crane (51) into appropriate position for final installation. After installation is completed boom (54) is laid down along corridor (60) and crane (51) is dismantled and removed, leaving corridor (60) as an access laneway.
摘要翻译： 构建直接熔炼设备的方法，包括金属熔炼炉（11）和辅助设备部件，例如热空气供应站（24），废气处理站（32），固体进料站（41）， 铁水脱硫站（47）和从冶炼炉（11）延伸的热金属和渣渣。 振铃起重机（51）的环形轨道（53）安装在要安装容器（11）的位置的前面。 起重臂（54）沿着建筑工地的细长伸展布置，当植物完全竖立时，其成为主要辅助部件之间的走廊（60）。 起重臂（54）连接到起重机托架（52）并且提升，以便在包围容器（11）和辅助部件的建议位置的地面区域上提供高提升能力。 然后将预制构件由起重机（51）提升到适当的位置以进行最终安装。 安装完成后，沿着走廊（60）放置吊杆（54），拆卸起重机（51），将走廊（60）作为通道巷道。
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公开(公告)号：US07691178B2
公开(公告)日：2010-04-06
申请号：US11405586
申请日：2006-04-18
申请人： Philip James Ions
发明人： Philip James Ions
CPC分类号： C21C7/064 , C21B13/143 , C21C1/02 , C21C5/285 , C21C5/5294 , C21C5/567 , Y02P10/216 , Y10S75/957
摘要： A process for producing desulphurised iron in a solid form. The process includes (a) direct smelting an iron-containing metalliferous feed material and producing molten iron; (b) desulphurising molten iron produced in the direct smelting (a); and (c) casting desulphurised molten iron from the desulphurisation (b) into a solid form, such as pigs.
摘要翻译： 一种以固体形式生产脱硫铁的方法。 该方法包括（a）直接熔炼含铁含金属的原料并生产铁水; （b）直接熔炼（a）中生产的铁水脱硫; 和（c）将来自脱硫（b）的脱硫铁水铸造成固体形式，例如猪。
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公开(公告)号：US07201868B2
公开(公告)日：2007-04-10
申请号：US10821952
申请日：2004-04-12
CPC分类号： F27D3/18 , C21B13/0013 , C21C5/567 , C22B5/10 , C22B9/00 , F27B1/20 , F27D3/1509 , F27D3/1545 , F27D2003/164 , F27D2003/168 , Y02P10/136
摘要： A direct smelting plant for producing molten metal from a metalliferous feed material is disclosed. The plant includes a fixed smelting vessel to hold a molten bath of metal and slag and a gas space above the bath. The plant also includes means for supplying solids and gas feed materials to the vessel and for tapping molten material from the vessel. The plant also includes at least two platforms for supporting plant operators at different heights of the vessel. The metal tapping means and the slag tapping means are located so as to be accessible by plant operators on a cast house platform and the end metal tapping means and the end slag tapping means are located to be accessible by plant operators on an end tap platform that is at a lower height than the cast house platform.
摘要翻译： 公开了一种用于从含金属进料生产熔融金属的直接熔炼设备。 该设备包括一个固定的冶炼容器，以容纳金属和炉渣的熔池以及浴槽上方的气体空间。 该设备还包括用于向容器供应固体和气体进料并用于从容器中排出熔融材料的装置。 该工厂还包括至少两个平台，用于支持船舶不同高度的工厂操作员。 金属攻丝装置和矿渣攻丝装置位于工厂操作员在铸造房屋平台上可接近的位置，并且终端金属出钢装置和末端矿渣攻丝装置位于工厂操作者可在一个端部水龙头平台上接近， 处于比铸房平台较低的高度。
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