Abstract:
A system and a method to control the motion of envelopes within a postage printing module to accommodate the use of slower print techniques and to achieve high throughput in a mail processing system. Envelopes transported in a mail processing system are diverted into two or more parallel print paths. At the parallel postage printing modules envelopes are processed according to a motion profile in which the envelope is decelerated from a transport velocity to a slower printing velocity. After the printing operation has been completed, the envelope is accelerated back to the transport velocity and transferred to a downstream module, where the parallel print paths are merged back into a single print path. The print head is preferably geared to operate in synchronism with the print transport. Further, upon the occurrence of an error condition, such as a jam, the print transports for the parallel paths are decelerated to a stop in such a manner as to preserve the spacing between subsequent envelopes to be the same as if no error condition had occurred. Displacement motion of the print transport during a stoppage or restarting is therefore controlled as a predetermined function, or set of functions, of the displacement of other modules in the system.
Abstract:
A method for correctly connecting the wiring for the hall effect sensors and the motor phase terminals of a three-phase brushless DC motor to the corresponding connections on an amplifier, the method using known waveforms that describe the electrical operational characteristics of the motor and amplifier. The method comprising connecting the hall effect sensors in any order, determining two motor phase terminals that correspond to a back-electro-magnetic-force peak in the middle of a waveform for a first hall effect sensor and a third motor phase terminal that does not, determining an amplifier pin that does not carry current during the middle of a wave form for a first hall sensor input on the amplifier. The correct connection is thus determined to be between the third motor phase terminal and the identified amplifier pin. The remaining connections are determined in the same manner by repeating this process, but in relation to the other hall effect sensor waveforms.
Abstract:
A module in an envelope insertion station for transporting an envelope to an enclosure material insertion location, which uses endless belts to move the envelope until it is stopped by rotatable stops. A fixedly-mounted vacuum module having vacuum ports provides a suction force to the envelope urging the trailing edge of the envelope to press against the belts and provides the normal force required to move an envelope downstream as it enters the insertion deck without slippage against the translating endless belts. Additionally, a second vacuum module having vacuum ports provides suction force urging the leading edge of the envelope to press against the belts and provides the normal force required to prohibit the leading edge of the envelope from buckling during impact with the rotatable stops. The second vacuum module is removably mounted and mechanically linked to the rotatable stops so they can be repositioned together to accommodate different-sized envelopes.
Abstract:
The present invention is directed to a system and method that identifies potentially life harming mailpieces. The system generally comprises a mailpiece sorting apparatus which includes a scanner, a scale, a appropriate thickness and length measurement sensors and compartments or bins for receiving sorted mailpieces, an OCR system for reading address information, one or more databases, microprocessor based control system, a document scanner and email functionality. The system and method captures and analyzes mailpiece metrics. The metrics are incorporated into a decision making process as to how the mailpiece should be sorted. The system and method identifies potentially life harming mailpieces with mailpiece processing so as to help deter delays in incoming mail delivery caused by the presence of life harming material in mailpieces and helps to protect the intended recipients from harm.
Abstract:
An inserter input system including a web feeder providing a web of printed material to be split by a web slitting knife along the web's direction of travel. The split web is then cut transverse to the direction of travel by a rotary cutter operating at a first velocity, resulting in side-by-side individual sheets. Downstream of the rotary cutter, a right angle turn mechanism receives each of the side-by-side sheets and reorients them by ninety degrees. Further the right angle turn reorients the sheets into a serial shingled arrangement. A high speed separation nip pulls individual shingled sheets out from the shingled arrangement. The speed of the separation nip is such that a predetermined gap between the previously shingled sheets is formed. In a further preferred embodiment of the present invention, the speed of the rotary cutter and right angle turn mechanism are controlled to adjust a quantity of sheets that would be generated from displacement traveled due to inertia during a deceleration of the system to a stop.
Abstract:
In a web cutter where a blade is used to cut a continuous paper web into sheets, a tractor is used to move the web past the blade for cutting. The tractor operates in a start-and-stop cycle so that the web is temporarily stopped to allow the blade to lower and shear the web. The tractor accelerates in the next cycle to move another length of paper downstream from the blade. A high-speed cutter requires high acceleration of the tractor. This acceleration force causes the web to whip up uncontrollably, causing the web to break or wrinkle. To reduce the web breakage, a moving mechanism positioned upstream from the tractor and operate a second motion cycle is used to move the web toward the tractor such that a loop of paper is formed upstream of the tractor, thereby reducing the whipping action of the web.
Abstract:
A system and method for performing a right angle transfer and for aligning stuffed envelopes in a high speed mail processing inserter system, whereby unwanted timing variation in the aligning process is lessened by using a moving vertical aligning belt as the aligning wall against which envelopes are impacted and aligned.
Abstract:
A method that enables a receiver or receiver's agent (hereinafter nullrecipientnull) to obtain notification of the letters, flats and/or packages (mail) that the recipient is going to receive prior to the delivery of the mail. The recipient is then able to inform a post or courier, e.g., Federal Expressnull, Airborne,null United Parcel Servicenull, DHLnull, etc., of the manner in which the recipient would like the mail delivered. The post and courier, hereinafter, will be referred to as nullcarriernull. For instance, the recipient may want the mail physically redirected to the recipient's temporary address, or physically delivered to the recipient's agent, or physically delivered to the recipient's attorney, or physically returned to the mailer.
Abstract:
A method and system for sheet accumulating wherein a web of material is cut into groups of cut sheets and a right-angle transport device is used to collate the cut sheets into packets. Because the cut sheets in each packet are moved into and out of the right-angle transport device in separate paths with different pathlengths, the cut sheets overlap with each other by an overlapped amount as they exit the right-angle transport device. A path deflector having a curved path is used in at least one of the paths in order to reduce the pathlength difference, thereby increasing the overlapped amount.
Abstract:
A method and system for transporting envelopes from an envelope feeder to an envelope staging area in an envelope insertion machine. The envelope transport system includes two envelope bins and two envelope supply paths linking the envelope bins to an envelope feeder. Each of the bins is used to temporarily store an envelope before that envelope is moved to the staging area. The envelope supply paths are controlled by a flipper gate which alternately opens one path and closes another so as to allow an envelope to enter one envelope bin while another envelope in the other envelope bin is moved to the staging area. With the dual envelope bins connected to the dual supply paths to receive envelopes released by the envelope feeder, the envelope feeder does not have to slow down substantially in order to wait for the released envelope to clear the feeding path.