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1.发明授权Method of forming concavities in the surface of a metal component, and related processes and articles 有权在金属部件的表面形成凹部的方法以及相关的工艺和制品公开(公告)号：US07302990B2
公开(公告)日：2007-12-04
申请号：US10841366
申请日：2004-05-06
IPC分类号： B22C9/00
CPC分类号： B22C9/10 , B33Y10/00 , C04B41/009 , C04B41/5031 , C04B41/87 , C04B2111/0087 , C23C4/01 , F05B2260/222 , C04B41/4539 , C04B41/4572 , C04B41/5029 , C04B35/04 , C04B35/10 , C04B35/14 , C04B35/18 , C04B35/565 , C04B35/48 , C04B35/584 , C04B35/481 , C04B35/505
摘要： A method of forming at least one concavity of a selected size and shape within a surface of an internal passageway of a metallic component comprises: depositing a ceramic-based material by a direct-write technique onto a ceramic core which is suitable for forming the internal passageway during a casting process to form the metallic component, wherein the ceramic-based material is deposited as a positive feature; heat-treating the deposited ceramic-based material; forming the metallic component by a casting process in which the ceramic core is incorporated into the casting, in a position selected as a desired position for the internal passageway; and then removing the ceramic core from the metal component after the casting process is complete, thereby forming the internal passageway, with the concavity contained within the surface of the passageway, said concavity formed by removal of the positive feature of the ceramic-based material.
摘要翻译： 在金属部件的内部通道的表面内形成选定尺寸和形状的至少一个凹部的方法包括：通过直接写入技术将陶瓷基材料沉积到适于形成内部的陶瓷芯上 在铸造过程中形成金属部件的通道，其中所述陶瓷基材料作为阳性特征沉积; 对沉积的陶瓷基材料进行热处理; 通过铸造工艺形成金属部件，其中将陶瓷芯体结合到铸件中，位于被选择为内部通道的期望位置的位置; 然后在铸造过程完成之后从金属部件上除去陶瓷芯，由此形成内部通道，凹部包含在通道的表面内，通过去除陶瓷基材料的积极特征而形成所述凹部。
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公开(公告)号：US06984100B2
公开(公告)日：2006-01-10
申请号：US10611749
申请日：2003-06-30
IPC分类号： F01D5/14
CPC分类号： F01D5/186 , F05D2230/232 , F05D2230/312 , F05D2230/314 , F05D2250/11 , F05D2250/13 , F05D2260/221 , F05D2260/2212 , F05D2260/22141 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： A component includes a wall with a cold and a hot surface. At least one film-cooling hole extends through the wall for flowing a coolant from the cold to the hot surface. The film-cooling hole defines an exit site in the hot surface. At least one flow modifier is formed on the hot surface and is adapted to direct the coolant flowing from the film-cooling hole and out of the exit site toward the hot surface. The flow modifier extends outwards from and conforms to the hot surface. A turbine assembly includes a first and a second component that define a secondary cooling slot, which receives and guides a secondary coolant flow. At least one flow modifier is formed on a surface of one of the two components and is adapted to enhance the secondary coolant flow along at least one of the two components within the secondary coolant slot.
摘要翻译： 组件包括具有冷和热表面的壁。 至少一个薄膜冷却孔延伸穿过壁，用于使冷却剂从冷的表面流到热表面。 薄膜冷却孔在热表面中限定出口部位。 在热表面上形成至少一个流动改性剂，并适于将从薄膜冷却孔流出的冷却剂引导到离开出口部位的冷却表面。 流动调节器向外延伸并符合热表面。 涡轮机组件包括限定二次冷却槽的第一和第二部件，其接收和引导二次冷却剂流。 在两个部件中的一个部件的表面上形成至少一个流动调节器，并且适于增强沿次级冷却剂槽内的两个部件中的至少一个的二次冷却剂流。
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公开(公告)号：US20080000611A1
公开(公告)日：2008-01-03
申请号：US11427105
申请日：2006-06-28
IPC分类号： B22C3/00
摘要： Disclosed herein are methods for forming casting molds. In one embodiment, a method for forming a mold comprises casting a mold having a cavity surface, forming surface features on the cavity surface, wherein the surface features comprise a mixture, and heat treating the mixture. In another embodiment an article is disclosed.
摘要翻译： 这里公开了用于形成铸模的方法。 在一个实施例中，用于形成模具的方法包括浇铸具有空腔表面的模具，在空腔表面上形成表面特征，其中表面特征包括混合物，并且热处理该混合物。 在另一个实施方案中，公开了一种制品。
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4.发明授权Method of modifying the end wall contour in a turbine using laser consolidation and the turbines derived therefrom 有权使用激光固结改变涡轮机端壁轮廓的方法和从其获得的涡轮机公开(公告)号：US08884182B2
公开(公告)日：2014-11-11
申请号：US11609150
申请日：2006-12-11
IPC分类号： B23K26/00 , B23P6/00 , B64C11/00 , F01D5/20 , B22F5/00 , C23C24/10 , B22F3/105 , F01D5/14 , C23C26/02 , B22F5/04
CPC分类号： F01D5/145 , B22F3/1055 , B22F5/009 , B22F5/04 , C23C24/10 , C23C26/02 , F05D2230/234 , F05D2230/30 , F05D2230/50 , F05D2270/17 , Y02P10/295 , Y10T29/49238 , Y10T29/49318 , Y10T29/49336 , Y10T29/49337 , Y10T29/49746
摘要： A method of modifying an end wall contour is provided. The method includes creating a weld pool using a laser, adding a metal or a ceramic powder or a wire filler to the melt pool and modifying the part of the turbine in a manner that results in a change of about 0.005 to about 50 volume percent in the part of the turbine. The weld pool is created on a turbine component and contains molten metal or ceramic derived as a result of a heat interaction between the laser and the turbine component.
摘要翻译： 提供了修改端壁轮廓的方法。 该方法包括使用激光产生熔池，向熔池中加入金属或陶瓷粉末或线填料，并以导致约0.005至约50体积百分比变化的方式改变涡轮机部分 涡轮机的一部分。 焊池在涡轮机部件上产生并且包含由于激光器和涡轮机部件之间的热相互作用导致的熔融金属或陶瓷。
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公开(公告)号：US08319146B2
公开(公告)日：2012-11-27
申请号：US12435547
申请日：2009-05-05
申请人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
发明人： Ronald Scott Bunker , Wenwu Zhang , Wilbur Douglas Scheidt , Magdi Naim Azer , Marshall Gordon Jones , Ching-Pang Lee
IPC分类号： B23K26/38
CPC分类号： F01D25/12 , B23K26/0624 , B23K26/389 , F01D25/285 , F05D2230/13 , F05D2260/202 , F05D2260/221 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： A system for producing at least one trench to improve film cooling in a sample is provided. The system includes at least one laser source outputting at least one pulsed laser beam. The pulsed laser beam includes a pulse duration including a range less than about 50 μs, an energy per pulse having a range less than about 0.1 Joule, and a repetition rate with a range greater than about 1000 Hz. The system also includes a control subsystem coupled to the laser source, the control subsystem configured to synchronize a position of the sample with the pulse duration and energy level in order to selectively remove at least one of a thermal barrier coating, a bondcoat and a substrate metal in the sample to form the at least one trench.
摘要翻译： 提供一种用于生产至少一个沟槽以改善样品中的膜冷却的系统。 该系统包括输出至少一个脉冲激光束的至少一个激光源。 脉冲激光束包括包括小于约50μs的范围的脉冲持续时间，具有小于约0.1焦耳的范围的每脉冲的能量以及范围大于约1000Hz的重复率。 该系统还包括耦合到激光源的控制子系统，该控制子系统被配置为使样本的位置与脉冲持续时间和能量水平同步，以选择性地去除热障涂层，粘合涂层和基底中的至少一个 金属，以形成至少一个沟槽。
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公开(公告)号：US07328580B2
公开(公告)日：2008-02-12
申请号：US10874900
申请日：2004-06-23
IPC分类号： F23R3/42
CPC分类号： B23K26/384
摘要： A wall in a gas turbine engine includes inner and outer surfaces having a row of compound chevron film cooling holes extending therethrough. The chevron holes diverge both longitudinally and laterally between an inlet at the wall inner surface and a chevron outlet at the wall outer surface.
摘要翻译： 燃气涡轮发动机中的壁包括内表面和外表面，其具有穿过其延伸的一排复合人字形薄膜冷却孔。 人字形孔在壁内表面的入口和壁外表面的人字形出口之间纵向和横向分开。
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公开(公告)号：US07186091B2
公开(公告)日：2007-03-06
申请号：US10984292
申请日：2004-11-09
IPC分类号： F01D5/18
CPC分类号： F23R3/002 , F01D5/183 , F01D5/186 , F01D5/288 , F05D2230/90 , F05D2300/611 , F23R2900/03041
摘要： A method of cooling a gas turbine engine component having a perforate metal wall includes providing a plurality of pores in the wall, wherein the pores extend substantially perpendicularly through the wall, and wherein the pores are covered and sealed closed at first ends thereof by a thermal barrier coating disposed over a first surface of the wall, and providing a plurality of film cooling holes in the wall, wherein the holes extend substantially perpendicularly through the wall and the thermal barrier coating. The method also includes providing cooling fluid to the plurality of pores and the plurality of film cooling holes along a second surface of the wall, channeling the cooling fluid through the pores for back side cooling an inner surface of the thermal barrier coating, and channeling the cooling fluid through the holes for film cooling an outer surface of the thermal barrier coating.
摘要翻译： 一种冷却具有穿孔金属壁的燃气涡轮发动机部件的方法包括在壁中提供多个孔，其中孔基本上垂直延伸穿过壁，并且其中孔在其第一端被热封 屏障涂层，其设置在所述壁的第一表面上，并且在所述壁中提供多个膜冷却孔，其中所述孔基本上垂直延伸穿过所述壁和所述热障涂层。 该方法还包括沿着壁的第二表面向多个孔和多个膜冷却孔提供冷却流体，将冷却流体引导通过孔，用于背面冷却热障涂层的内表面，并且引导 冷却流体通过孔，用于薄膜冷却隔热涂层的外表面。
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公开(公告)号：US06984102B2
公开(公告)日：2006-01-10
申请号：US10718003
申请日：2003-11-19
IPC分类号： F01D5/18
CPC分类号： F01D5/20 , F01D5/187 , F05D2260/2212 , F05D2260/22141 , Y02T50/67 , Y02T50/671 , Y02T50/676
摘要： A component includes at least one wall having an inner portion and an outer portion. A number of pins extend between the inner and outer portions of the wall. The pins define a mesh cooling arrangement having a number of flow channels. A number of turbulators are disposed on at least one of the inner and outer portions of the wall.
摘要翻译： 一个部件包括至少一个具有内部部分和外部部分的壁。 多个销在壁的内部和外部之间延伸。 销钉限定具有多个流动通道的网状冷却装置。 多个扰流器设置在壁的内部和外部的至少一个上。
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9.发明授权Method for improving the cooling effectiveness of a gaseous coolant stream, and related articles of manufacture 有权用于改善气态冷却剂流的冷却效果的方法以及相关的制品公开(公告)号：US06234755B1
公开(公告)日：2001-05-22
申请号：US09411206
申请日：1999-10-04
IPC分类号： F01D518
CPC分类号： F01D5/20 , F01D5/186 , F01D5/288 , F01D25/12 , F05D2230/90 , F05D2260/202 , F05D2260/221 , F05D2300/611 , Y02T50/67 , Y02T50/676
摘要： A method is described for improving the cooling effectiveness of a fluid which flows through a row of passage holes in a substrate (e.g., a turbine component), out to a high-temperature surface of the substrate. The method involves forming a slot over the holes, within the high temperature surface of the substrate. The slot can be formed within protective coatings applied over the substrate. Alternatively, it can be formed partially within the substrate, and partially within the protective coatings. Movement of a film coolant through the substrate and into the slot results in greater cooling effectiveness. Related articles are also described.
摘要翻译： 描述了一种用于改善流过基板（例如，涡轮机部件）中的一排通道孔的流体到基板的高温表面的冷却效率的方法。 该方法包括在衬底的高温表面内在孔上形成槽。 槽可以形成在施加在基板上的保护涂层内。 或者，其可以部分地形成在基底内，部分地形成在保护性涂层内。 薄膜冷却剂通过基底并进入槽中的运动导致更大的冷却效果。 还描述了相关文章。
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公开(公告)号：US5651662A
公开(公告)日：1997-07-29
申请号：US968544
申请日：1992-10-29
申请人： Ching-Pang Lee , Ronald Scott Bunker , Nesim Abuaf
发明人： Ching-Pang Lee , Ronald Scott Bunker , Nesim Abuaf
IPC分类号： F01D5/18
CPC分类号： F01D5/186 , F05D2250/12 , F05D2250/121 , F05D2260/202
摘要： A wall adapted for use in a gas turbine engine between a first and a hotter second fluid includes a first side over which is flowable the first fluid, and an opposite second side over which is flowable the second fluid. An elongate slot extends inwardly from the second side and is disposed in flow communication with a plurality of longitudinally spaced apart holes extending inwardly from the first side. The holes are disposed at a compound angle relative to the second side for discharging the first fluid obliquely into the slot and at a shallow discharge angle from the slot along the second side. In a preferred embodiment, the slot has an aft surface including a plurality of longitudinally spaced apart grooves extending from the holes to the wall second side.
摘要翻译： 适于在第一和第二热液体之间的燃气涡轮发动机中使用的壁包括可流过第一流体的第一侧和可流动第二流体的相对的第二侧。 细长狭槽从第二侧向内延伸，并且设置成与从第一侧向内延伸的多个纵向间隔开的孔流动连通。 孔以相对于第二侧的复合角度设置，用于将第一流体倾斜地排放到槽中，并且沿着沿着第二侧的槽沿浅放电角排放。 在优选实施例中，槽具有包括从孔延伸到壁第二侧的多个纵向间隔开的槽的后表面。
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