Abstract:
The present invention is a method for maximizing water removal from an absorbent web in a press nip. The present invention uses a pressing unit having a blanket with a void volume and with a pressure profile that maximizes water removal in the press section or on the Yankee dryer of a paper machine. The pressure profile of the pressing unit according to the present invention has a very steep pressure drop at and/or following the exit of a pressure distribution curve in order to maximize water removal by minimizing rewet of the web. The improved pressure profile according to the present invention results in increased water removal and/or improved line speed. The void volume further increases water removal and/or improves line speed.
Abstract:
A method of making a fabric-creped absorbent cellulosic sheet comprising: a) compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fiber; b) applying the dewatered web having the apparently random fiber distribution to a translating transfer surface moving at a first speed; c) fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a patterned creping fabric, the creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surface and redistributed on the creping fabric to form a web with a drawable reticulum.
Abstract:
A method of making linerboard with elevated CD strength includes: a) compactively dewatering a papermaking furnish to form a nascent web having an apparently random distribution of papermaking fibers; b) applying the dewatered web having apparently random fiber distribution to a translating transfer surface moving at a first speed; c) fabric-creping the web from the transfer surface at a consistency of from about 15 to about 75 percent utilizing a patterned creping fabric. The creping step occurs under pressure in a fabric-creping nip defined between the transfer surface and the creping fabric, wherein the fabric is traveling at second speed slower than the speed of the transfer surface and the fabric pattern, nip parameters, velocity, delta and web consistency are selected such that the web is creped from the transfer surface and distributed on the creping fabric. The fabric-creped web has an elevated CD strength as compared with the web prior to fabric-creping. The process further includes: d) wet-pressing the web after fabric-creping; and e) drying the web.
Abstract:
An absorbent cellulosic sheet having variable local basis weight includes a papermaking-fiber reticulum provided with (i) a plurality of cross-machine direction (CD) extending, fiber-enriched pileated regions of relatively high local basis weight interconnected by (ii) a plurality of elongated densified regions of compressed papermaking fibers. The elongated densified regions have relatively low local basis weight and are generally oriented along the machine direction (MD) of the sheet and have an MD/CD aspect ratio of at least 1.5. The products are most preferably prepared by way of a compactive dewatering/wet crepe process.
Abstract:
A method of making a cellulosic web includes: forming a nascent web from a papermaking furnish, the nascent web having a generally random distribution of papermaking fiber; b) transferring the web having a generally random distribution of papermaking fiber to a translating transfer surface moving at a first speed; drying the web to a consistency of from about 30 to about 60 percent including compactively dewatering the web prior to or concurrently with transfer to the transfer surface; fabric-creping the web from the transfer surface at a consistency of from about 30 to about 60 percent utilizing a creping fabric with a patterned creping surface, the fabric creping step occurring under pressure in a fabric creping nip defined between the transfer surface and the creping fabric wherein the fabric is traveling at a second speed slower than the speed of said transfer surface, the fabric pattern, nip parameters, velocity delta and web consistency being selected such that the web is creped from the transfer surface and redistributed on the creping fabric such that the web has a plurality of fiber-enriched regions arranged in a pattern corresponding to the patterned creping surface of the fabric, optionally drying the wet web while it is held in the creping fabric. Preferably, the formed web is characterized in that its void volume increases upon drawing.
Abstract:
An improved process for making sheet from a fibrous furnish includes: depositing the furnish on a foraminous support; compactively dewatering the furnish to form a nascent web; drying the web on a heated cylinder; creping the web therefrom and throughdrying the web to a finished product. The microstructure of the web is controlled so as to facilitate throughdrying. The product exhibits a characteristic throughdrying coefficient of from 4 to 10 when the airflow through the sheet is characterized by a Reynolds Number of less than about 1. The novel products of the invention are characterized by wet springback ratio, hydraulic diameter and an internal bond strength parameter.
Abstract:
An absorbent paper sheet is treated with an aqueous wax dispersion such that the sheet includes a fused wax and emulsifier residue in an amount of from about 1 to about 20 weight percent of the sheet based on the combined weight of the fiber, wax residue and an emulsifier residue in the sheet. The fused wax emulsion operates to make at least one surface of the sheet laterally hydrophobic, exhibiting a moisture penetration delay of at least about 2 seconds and less than about 40 seconds as well as a typical contact angle with water at one minute of at least about 50 degrees. There is thus provided absorbent products which exhibit both absorbency and resistance to moisture penetration. The treated sheet further exhibits microbial barrier properties, impeding transfer of bacteria, for example, through the sheet. There are produced tissue products which resist moisture penetration from propelled liquids as well as sequester sorbed liquids in the interior of the tissue.
Abstract:
An absorbent sheet of cellulosic fibers includes a mixture of hardwood fibers and softwood fibers arranged in a reticulum having: (i) a plurality of pileated fiber enriched regions of relatively high local basis weight interconnected by way of (ii) a plurality of lower local basis weight linking regions whose fiber orientation is biased along the machine direction between pileated regions interconnected thereby, wherein the sheet exhibits a % CD stretch which is at least about 2.75 times the dry tensile ratio of the sheet. Tensile ratios of from about 0.4 to about 4 are readily achieved.
Abstract:
An aqueous coating composition having a pigment volume concentration (PVC) of from 60 to 95, preferably having a VOC of equal to or less than 0.1 wt %, including at least one pigment and an aqueous emulsion copolymer, the copolymer having an average particle diameter of from 50 to 350 nanometers and a glass transition temperature (Tg) of from −20° C. to 60° C., and the copolymer including as polymerized units at least one ethylenically unsaturated nonionic monomer and from 1 to 5%, by weight based on the dry weight of the copolymer, ethylenically unsaturated phosphate monomer, or salts thereof is provided. A method for providing a coated substrate including applying the aqueous coating composition to the substrate and the coated substrate so prepared is also provided
Abstract:
All embodiments of the present invention relate to a toothbrush to prevent tooth abrasion and gum damage during use. A first embodiment of the invention includes a handle including an open cavity and a neck interconnected to the handle by a pivot. The neck is movable between an aligned first position and a second angled position relative to the handle. A leaf spring is bonded to the end of the neck at a first end, and the second end of the leaf spring engages the handle to provide biasing resistance. The leaf spring is configured such that if pressure to the neck exceeds a threshold limit, there is movement of the neck portion from the first position to a second position. The threshold limit is the pressure just below the pressure at the brush that may cause damage to the hard and soft tissue of the mouth. A protective sheath envelops the junction between the handle member and the neck member to prevent accumulation of unwanted material within the cavity of the handle. A second embodiment is equivalent in structure and components to the first embodiment except that it also includes a manual adjustment of the biasing force of the leaf spring to provide variable pressure and a motor for providing mechanical movement of the brush head. Third and fourth embodiments are equivalent in structure and components of the first and second embodiments, respectively, except that the leaf spring is bonded to the handle instead of the neck.