公开(公告)号：US07695353B2

公开(公告)日：2010-04-13

申请号：US11719102

申请日：2005-11-14

申请人： Takayuki Moroto ,  Kunihiko Unno ,  Masato Kitajima ,  Tomoyasu Imai ,  Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Noboru Hiraiwa ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Shinji Soma

发明人： Takayuki Moroto ,  Kunihiko Unno ,  Masato Kitajima ,  Tomoyasu Imai ,  Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Noboru Hiraiwa ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Shinji Soma

IPC分类号： B23F21/03

CPC分类号： B24D5/14

摘要： In a grinding wheel in which abrasive tips for rough grinding and abrasive tips for finish grinding are alternately bonded to a periphery of a disk type base rotating about a rotation axis, each abrasive tip includes the abrasive layer formed by bonding abrasive grains and a lower layer overlaid and integrally for led with the abrasive layer. The abrasive tip is attached to the periphery of the base at the lower layer. A Young's modulus of the lower layer of the abrasive tip for finish grinding relative to a load acting on the grinding surface of the abrasive tip in an inward direction of the grinding wheel is less than that of the abrasive tip for rough grinding. Thereby, the surface of a workpiece can be both rough-ground and finish-ground with superhigh-precision surface roughness with using one grinding wheel.

摘要翻译： 在磨轮中，用于粗磨的研磨尖和用于精磨的研磨尖交替地结合到围绕旋转轴线旋转的盘型基座的周边，每个研磨尖包括通过粘合磨粒形成的研磨层和下层 覆盖并整体地用于研磨层的引导。 研磨尖端在下层附着到基部的周边。 用于精磨削的研磨尖端下层的杨氏模量相对于在研磨轮向内方向上作用在研磨头的研磨表面上的负载的磨损小于用于粗磨的磨料尖端的杨氏模量。 因此，通过使用一个砂轮，工件的表面可以使用超高精度的表面粗糙度进行粗磨和精磨。

公开(公告)号：US20080299884A1

公开(公告)日：2008-12-04

申请号：US11719102

申请日：2005-11-14

申请人： Takayuki Moroto ,  Kunihiko Unno ,  Masato Kitajima ,  Tomoyasu Imai ,  Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Noboru Hirawa ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Shinji Soma

发明人： Takayuki Moroto ,  Kunihiko Unno ,  Masato Kitajima ,  Tomoyasu Imai ,  Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Noboru Hirawa ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Shinji Soma

IPC分类号： B24B23/02

CPC分类号： B24D5/14

摘要： In a grinding wheel in which abrasive tips for rough grinding and abrasive tips for finish grinding are alternately bonded to a periphery of a disk type base rotating about a rotation axis, each abrasive tip includes the abrasive layer for ed by bonding abrasive grains and a lower layer overlaid and integrally for led with the abrasive layer. The abrasive tip is attached to the periphery of the base at the lower layer. A Young's modulus of the lower layer of the abrasive tip for finish grinding relative to a load acting on the grinding surface of the abrasive tip in an inward direction of the grinding wheel is less than that of the abrasive tip for rough grinding. Thereby, the surface of a workpiece can be both rough-ground and finish-ground with superhigh-precision surface roughness with using one grinding wheel

摘要翻译： 在磨轮中，其中用于粗磨的研磨尖和用于精磨的研磨尖交替地结合到围绕旋转轴线旋转的圆盘型基座的周边，每个研磨尖端包括通过粘结磨粒而研磨的磨料层和较低 层覆盖并整体地用研磨层引导。 研磨尖端在下层附着到基部的周边。 用于精磨削的研磨尖端下层的杨氏模量相对于在研磨轮向内方向上作用在研磨头的研磨表面上的负载的磨损小于用于粗磨的磨料尖端的杨氏模量。 因此，通过使用一个砂轮，工件的表面可以被粗磨和精加工，具有超高精度的表面粗糙度

公开(公告)号：US20090011198A1

公开(公告)日：2009-01-08

申请号：US11815974

申请日：2005-12-27

申请人： Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Hiroshi Imaike ,  Shinji Soma

发明人： Yasuhisa Sekiya ,  Tomohiro Inagaki ,  Hiroshi Takehara ,  Toshiaki Sakurai ,  Hiroshi Imaike ,  Shinji Soma

IPC分类号： B24D3/14 ,  B24D3/00 ,  B24D3/02

CPC分类号： B24D7/00 ,  B24D3/348 ,  Y10T428/24777 ,  Y10T428/24793 ,  Y10T428/24983 ,  Y10T428/249956

摘要： In a vitrified bonded grinding wheel having superabrasive grains 11 such as CBN, diamond or the like bonded with a vitrified bond 12, pores 16 of the vitrified bonded grinding wheel has impregnated thereinto a resin 17 consisting of any resin selected from, e.g., unsaturated polyester, vinyl ester and allyl ester which are in a liquid state at the normal temperature and which have a thermosetting property, and being capable of radical polymerization. Thus, any separation gas or the like is not generated when the impregnated resin is hardened, whereby the strength of the grinding wheel can be enhanced.

摘要翻译： 在具有与玻璃化粘合剂12结合的诸如CBN，金刚石等超研磨颗粒11的玻璃化粘合砂轮中，玻璃化粘合砂轮的孔16浸渍在树脂17中，树脂17由选自例如不饱和聚酯 ，乙烯基酯和烯丙基酯，其在常温下处于液态并具有热固性，并且能够进行自由基聚合。 因此，当浸渍树脂硬化时，不会产生任何分离气体等，从而能够提高砂轮的强度。

公开(公告)号：US20100071271A1

公开(公告)日：2010-03-25

申请号：US12443545

申请日：2007-10-19

申请人： Shinji Soma ,  Koji Morita ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Kazuhiko Sugita ,  Tomoyasu Imai ,  Yasuji Kunihiro

发明人： Shinji Soma ,  Koji Morita ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Kazuhiko Sugita ,  Tomoyasu Imai ,  Yasuji Kunihiro

IPC分类号： B24D18/00 ,  B24D5/06 ,  B24D5/10

CPC分类号： B24D3/14 ,  B24D5/06 ,  B24D5/10 ,  B24D18/0009 ,  B24D99/005

摘要： A grinding wheel is manufactured such that (a) any one of particles for an abrasive grain layer and particles for a substrate layer are put into the press-mold die, and other particles are put onto the particles in the press-mold die, and then the substrate layer and the abrasive grain layer are integrally press-molded to form a non-baked grinding chip with an arcuate shape; (b) depressions are formed on the abrasive grain layer of the non-baked grinding chip; (c) the grinding chip on which the depressions are formed is baked; and (d) the plurality of baked-grinding chips are adhered to a core of the grinding wheel.

摘要翻译： 制造砂轮，使得（a）将用于磨粒层的颗粒和用于基材层的颗粒中的任一种放入压模模具中，并将其它颗粒放在压模模中的颗粒上， 然后将基材层和磨粒层整体加压成型，形成具有弓形形状的非烘烤研磨片; （b）在非烘烤研磨片的磨粒层上形成凹部; （c）烘烤形成凹部的研磨片; 和（d）多个烘烤磨碎片粘附到砂轮的芯部。

公开(公告)号：US08444726B2

公开(公告)日：2013-05-21

申请号：US12443545

申请日：2007-10-19

申请人： Shinji Soma ,  Koji Morita ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Kazuhiko Sugita ,  Tomoyasu Imai ,  Yasuji Kunihiro

发明人： Shinji Soma ,  Koji Morita ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Kazuhiko Sugita ,  Tomoyasu Imai ,  Yasuji Kunihiro

IPC分类号： B24D11/00

CPC分类号： B24D3/14 ,  B24D5/06 ,  B24D5/10 ,  B24D18/0009 ,  B24D99/005

摘要： A grinding wheel is manufactured such that (a) any one of particles for an abrasive grain layer and particles for a substrate layer are put into the press-mold die, and other particles are put onto the particles in the press-mold die, and then the substrate layer and the abrasive grain layer are integrally press-molded to form a non-baked grinding chip with an arcuate shape; (b) depressions are formed on the abrasive grain layer of the non-baked grinding chip; (c) the grinding chip on which the depressions are formed is baked; and (d) the plurality of baked-grinding chips are adhered to a core of the grinding wheel.

摘要翻译： 制造砂轮，使得（a）将用于磨粒层的颗粒和用于基材层的颗粒中的任一种放入压模模具中，并将其它颗粒放在压模模中的颗粒上， 然后将基材层和磨粒层整体加压成型，形成具有弓形形状的非烘烤研磨片; （b）在非烘烤研磨片的磨粒层上形成凹部; （c）烘烤形成凹部的研磨片; 和（d）多个烘烤磨碎片粘附到砂轮的芯部。

公开(公告)号：US07824246B2

公开(公告)日：2010-11-02

申请号：US12131593

申请日：2008-06-02

申请人： Tomohiro Inagaki ,  Tomoyasu Imai ,  Takayuki Moroto ,  Shinji Soma

发明人： Tomohiro Inagaki ,  Tomoyasu Imai ,  Takayuki Moroto ,  Shinji Soma

IPC分类号： B24B49/00

CPC分类号： B24D5/10 ,  B24B19/12

摘要： In a wheel spindle device wherein a plurality of grinding wheels are attached in a juxtaposed relation to a wheel spindle rotatably carried on a wheel head of a grinding machine, a reference position for specifying a position in the circumferential direction of the grinding wheel is provided on a core member of each of the grinding wheels, and a plurality of inclined grooves at predetermined angular intervals are formed on a grinding surface of each grinding wheel to be inclined relative to the circumferential direction of each grinding wheel. In order that the fluctuations in the dynamic pressure and the grinding resistance between respective grinding wheels and workpiece portions ground therewith do not grow as a combined or synergy effect, the inclined grooves on each grinding wheel are shifted in angular phase from those on another grinding wheel, so that grinding efficiency and accuracy can be enhanced.

摘要翻译： 在一种车轮主轴装置中，其中多个砂轮以可旋转地承载在研磨机的轮头上的车轮主轴并置安装，用于指定砂轮周向位置的基准位置设置在 每个砂轮的芯构件和预定角度间​​隔的多个倾斜槽形成在每个砂轮的研磨表面上，以相对于每个砂轮的圆周方向倾斜。 为了使相应的研磨轮和与其接触的工件部分之间的动态压力和耐磨性的波动作为组合或协同效应不增长，每个砂轮上的倾斜槽与另一个砂轮上的倾斜槽相位移动 ，从而可以提高研磨效率和精度。

公开(公告)号：US20080305726A1

公开(公告)日：2008-12-11

申请号：US12131593

申请日：2008-06-02

申请人： Tomohiro Inagaki ,  Tomoyasu Imai ,  Takayuki Moroto ,  Shinji Soma

发明人： Tomohiro Inagaki ,  Tomoyasu Imai ,  Takayuki Moroto ,  Shinji Soma

IPC分类号： B24B5/00

CPC分类号： B24D5/10 ,  B24B19/12

摘要： In a wheel spindle device wherein a plurality of grinding wheels are attached in a juxtaposed relation to a wheel spindle rotatably carried on a wheel head of a grinding machine, a reference position for specifying a position in the circumferential direction of the grinding wheel is provided on a core member of each of the grinding wheels, and a plurality of inclined grooves at predetermined angular intervals are formed on a grinding surface of each grinding wheel to be inclined relative to the circumferential direction of each grinding wheel. In order that the fluctuations in the dynamic pressure and the grinding resistance between respective grinding wheels and workpiece portions ground therewith do not grow as a combined or synergy effect, the inclined grooves on each grinding wheel are shifted in angular phase from those on another grinding wheel, so that grinding efficiency and accuracy can be enhanced.

摘要翻译： 在一种车轮主轴装置中，其中多个砂轮以可旋转地承载在研磨机的轮头上的车轮主轴并置安装，用于指定砂轮周向位置的基准位置设置在 每个砂轮的芯构件和预定角度间​​隔的多个倾斜槽形成在每个砂轮的研磨表面上，以相对于每个砂轮的圆周方向倾斜。 为了使相应的研磨轮和与其接触的工件部分之间的动态压力和耐磨性的波动作为组合或协同效应不增长，每个砂轮上的倾斜槽与另一个砂轮上的倾斜槽相位移动 ，从而可以提高研磨效率和精度。

公开(公告)号：US5364422A

公开(公告)日：1994-11-15

申请号：US15338

申请日：1993-02-09

申请人： Masato Kitajima ,  Shinji Soma ,  Akimitsu Kamiya ,  Akira Suzuki ,  Yasuhisa Sekiya ,  Tomohiro Inagaki

发明人： Masato Kitajima ,  Shinji Soma ,  Akimitsu Kamiya ,  Akira Suzuki ,  Yasuhisa Sekiya ,  Tomohiro Inagaki

IPC分类号： B24D3/00 ,  B24D3/14 ,  C04B35/5831 ,  C09K3/14 ,  B24D3/04

CPC分类号： C04B35/5831 ,  C09K3/1409

摘要： A CBN grinding wheel having a circular core and an abrasive layer formed on the peripheral surface of the core. The abrasive layer comprises high toughness CBN grains and medium toughness CBN grains, wherein the high toughness CBN grains are incorporated into the abrasive layer in a ratio of 10-80% by weight with respect to the total amount of the CBN grains.

摘要翻译： 一种CBN砂轮，其具有形成在芯的圆周表面上的圆形芯和磨料层。 研磨层包括高韧性CBN颗粒和中韧性CBN颗粒，其中相对于CBN颗粒的总量，高韧性CBN颗粒以10-80重量％的比例掺入磨料层中。

公开(公告)号：US20090088056A1

公开(公告)日：2009-04-02

申请号：US12172466

申请日：2008-07-14

申请人： Hiroshi TAKEHARA ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Hiroshi Imaike ,  Shinji Soma ,  Koji Morita

发明人： Hiroshi TAKEHARA ,  Tomohiro Inagaki ,  Takayuki Moroto ,  Hiroshi Imaike ,  Shinji Soma ,  Koji Morita

IPC分类号： B24D5/00 ,  C09K3/14 ,  B24D5/14

CPC分类号： B24D3/18

摘要： In a grinding wheel comprising a disc-like core member and a ring-shape grinding wheel layer wherein superabrasive grains selected from cubic boron nitride particles and diamond particles are contained together with aggregates in a bonding material, the aggregates are made of porous ceramics particles and have an average particle size which is in a range of 70% to 150% relative to the average particle size of the superabrasive grains, and bridges made of the bonding material are formed between the aggregates adjoining to one another or between the aggregates and the superabrasive grains adjoining to the aggregates.

摘要翻译： 在包括盘状芯部件和环形砂轮层的砂轮中，其中选自立方氮化硼颗粒和金刚石颗粒的超磨料颗粒与聚集体一起包含在粘合材料中，所述聚集体由多孔陶瓷颗粒和 平均粒径相对于超级磨料粒子的平均粒径在70％〜150％的范围内，由接合材料构成的桥形成在彼此相邻的聚集体之间或聚集体与超级磨料之间 与颗粒相邻的颗粒。

公开(公告)号：US08033278B2

公开(公告)日：2011-10-11

申请号：US12096921

申请日：2006-11-13

申请人： Masato Kitajima ,  Kunihiko Unno ,  Hiroshi Takehara ,  Takuma Kono ,  Shinji Soma

发明人： Masato Kitajima ,  Kunihiko Unno ,  Hiroshi Takehara ,  Takuma Kono ,  Shinji Soma

IPC分类号： B24D5/06

CPC分类号： B24D3/14 ,  B24D5/06 ,  B24D5/08 ,  B24D18/00

摘要： A plurality of segmented chips are reinforced by applying an adhesive to the circumferentially opposite end portions thereof, and the adjoining segmented chips adjoining in the circumferential direction are adhered to the circumferential surface of a disc-like core with the adhesives at the circumferentially opposite end portions being not jointed with each other. Thus, the segmented chips can be prevented from being loaded with an unnatural force even when the disc-like core with the segmented chips adhered thereto expands and contracts radially due to thermal expansion and thermal contract. Thereby, expansion and contraction of the disc-like core do not impose a compression stress or the like on adhesives situated between adjoining segmented chips.

摘要翻译： 通过向其周向相对的端部施加粘合剂来增强多个分段的芯片，并且在圆周方向上邻接的邻接的分段芯片在周向相对端部处粘合到圆盘状芯的圆周表面 不相互联系。 因此，即使当具有粘附在其上的分段芯片的盘状芯由于热膨胀和热收缩而扩大并收缩时，也可以防止分段的芯片加载非自然力。 因此，盘状芯的膨胀和收缩不会在位于相邻的分段芯片之间的粘合剂上施加压缩应力等。