Abstract:
An inner cam has a substantially C-shaped cross section, an arcuately shaped inner circumferential surface of which is ground with high precision by such a honing method. The inner circumferential surface has a discontinuous portion. The honing method includes a fixing step and a grinding step. A plurality of inner cams, in which openings are provided between both ends thereof in the circumferential direction, are stacked, and the arcuately shaped inner circumferential surfaces thereof are subjected to grinding. In the fixing step, the relative positions of the plurality of inner cams are fixed such that a resultant force against the inner cams arranged on both end sides in the stacking direction, and a resultant force against the inner cams arranged on a central side in the stacking direction are opposed to each other mutually at a center location of the stacking direction.
Abstract:
A device for finish-machining a workpiece in the form of a crankshaft or a camshaft includes a workpiece holder and a rotational drive configured to rotate the workpiece about a workpiece axis. A first finishing tool is configured to machine a main bearing which is concentric with the workpiece axis. A second finishing tool is configured to machine an additional bearing which is radially offset from the workpiece axis. A first tool drive is configured to generate an oscillating movement of the first finishing tool in a direction parallel to the workpiece axis. A second tool drive is configured to generate an oscillating movement of the second finishing tool which is independent of the movement of the first finishing tool in a direction parallel to the workpiece axis.
Abstract:
An apparatus for machining an elongated workpiece with a tool a support column having a generally planar and vertical front wall and a pair of generally planar, parallel, and vertical side walls projecting rearward from respective outer edges of the front wall. A workpiece holder on the front wall can hold the workpiece forward of the front wall in a vertical orientation. A vertical guide secured to one of the side walls carries a vertical slide shiftable along the vertical guide. A front horizontal guide on the vertical slide forward of the front wall from the guide carries tool holder shiftable in the front horizontal guide on the vertical slide forward of the front wall and is adapted to hold the tool.
Abstract:
The invention relates to a method of producing a composite shaft comprising a shaft body (1), at least one first component (2, 9) connected to the shaft body (1) in a rotationally fixed manner, and at least one second component (3, 8) rotatable relative to the shaft body (1), in which method the at least one first component (2, 9) and the at least one second component (3, 8) are pushed onto the shaft body and assembled in the intended sequence. In order to be able to produce such shafts in a simpler and more cost-effective manner and in order to be able to finish-machine the components connected to the shaft body (1) in a rotationally fixed manner only after the complete assembly of the composite shaft, it is proposed according to the invention that at least the first component (2, 9) connected to the shaft body (1) in a rotationally fixed manner be subjected to a machining operation and that the at least one second component (3, 8) be screened from the at least one first component (2, 9) during this machining in such a way that chips produced during the machining of the first component (2, 9) do not penetrate into the space between the second component (3, 8) and the shaft body (1) or between the second component (3, 8) and a third component (21) connected to the shaft body (1) in a rotationally fixed manner.
Abstract:
An apparatus for machining an elongated workpiece with a tool a support column having a generally planar and vertical front wall and a pair of generally planar, parallel, and vertical side walls projecting rearward from respective outer edges of the front wall. A workpiece holder on the front wall can hold the workpiece forward of the front wall in a vertical orientation. A vertical guide secured to one of the side walls carries a vertical slide shiftable along the vertical guide. A front horizontal guide on the vertical slide forward of the front wall from the guide carries tool holder shiftable in the front horizontal guide on the vertical slide forward of the front wall and is adapted to hold the tool.
Abstract:
A device for grinding cams for a camshaft may include at least one retaining mandrel on which the cams may be non-rotatably fixed during the grinding operation, and wherein the at least one retaining mandrel may be formed at least in certain regions from ceramic.
Abstract:
A shaft comprising functional elements, such as an assembled camshaft for an internal combustion engine, a method for producing such shafts, and internal combustion engines equipped with such shafts. The functional elements each have a bore and are produced separately from the shaft main body, and the bore is subsequently press fit onto the shaft body to attach the functional element in an axially and rotationally fixed manner. The shaft is also provided with at least one roller bearing that includes at least one undivided roller bearing element which is mounted on the shaft body between two functional elements, for example, by press fitting.
Abstract:
The invention relates to a method and a device for grinding cams of a camshaft (7) in a clamp with two grinding spindles (10, 11), wherein the cams or cam pairs are each arranged in a mirror image relative to the workpiece rotation axis (16), wherein the camshaft (7) is tensioned and rotated about the longitudinal axis thereof. In the device for carrying out the method, the camshaft (7) can be inserted into the workpiece receiver (6) from the side lying opposite the at least one back stay (15) by means of the loading device.
Abstract:
An apparatus and method for surface finishing a workpiece is disclosed as including a workpiece supporting mechanism supporting a workpiece having a target shaped periphery with a given width to be surface finished and a tool holder holding a surface finish tool in abutting contact with the target shaped periphery of the workpiece. A pressure applying mechanism is operative to apply a pressure force to the surface finish tool through the tool holder to cause the surface finish tool to be held in pressured contact with the target shaped periphery, with the pressure force exhibiting a given distribution pattern depending upon an axial direction of the workpiece. A drive mechanism rotates the workpiece to allow the surface finish tool to surface finish the target shaped periphery into a given geometrical profile, variably contoured along an axis of the workpiece depending on the given pressure distribution pattern.
Abstract:
A spindle for a grinding wheel which is to grind re-entrant cams on camshafts is described, comprising a drive motor, a shaft extending from the motor at the end of which is mounted a grinding wheel, and a rigid elongate casing extending from the motor and encasing the shaft. The length of the shaft and casing is selected to be at least as long as the axial length of cam shafts to be ground by the wheel. The shaft is carried in three hydrostatic bearings. One bearing is located near the grinding wheel at the end of the rigid casing remote from the motor. The assembly increases the shaft stiffness and its resistance to bending. A second bearing is located at the inboard end of the shaft and the third bearing is located within the motor at the far end of the shaft. The length of the rotor-bearing part is shorter than the external part of the shaft, which is constructed so that the stiffness and the support of the shorter part of the shaft dictate that the bending resonance of the longer external part is above the critical spindle rotational frequency. The motor housing is symmetrical and includes a water cooling jacket in which water follows a helical path around the motor, to avoid cooling one side of the motor more than another. The spindle is constructed to be axisymmetrical, so that any heat generated within the bearings dissipates radially and uniformly into the surrounding material. Oil is supplied under pressure to the bearings by a pump from a reservoir to which oil returns from the bearings. The oil is heated in each bearing and the heated oil drains into lower regions of the enclosure formed by the shaft casing and motor housing. The lower regions of this enclosure constitute a separate oil collection box mounted so as not to strain the shaft. A thermal barrier is provided between the upper and lower regions of the enclosure. During assembly the internal bores of two of the bearings are initially aligned and the third bearing is adjusted radially to bring all three bores into alignment.