公开(公告)号：US06186222B1

公开(公告)日：2001-02-13

申请号：US09116254

申请日：1998-07-16

申请人： Takeyoshi Doko ,  Hirokazu Yamaguchi ,  Osamu Kato ,  Taketoshi Toyama ,  Kouji Hirakami ,  Akira Uchikawa ,  Takaaki Sakane ,  Homare Koutate

发明人： Takeyoshi Doko ,  Hirokazu Yamaguchi ,  Osamu Kato ,  Taketoshi Toyama ,  Kouji Hirakami ,  Akira Uchikawa ,  Takaaki Sakane ,  Homare Koutate

IPC分类号： F28F1318

CPC分类号： F28F1/126 ,  B23K35/288 ,  C23C4/04 ,  C23C4/08 ,  F28F19/06 ,  Y10T29/49377 ,  Y10T428/12063

摘要： There is disclosed an aluminum alloy tube whose outer surface is covered with a filler alloy by metal-spraying, wherein the base material of the tube has an uneven rough surface with the depth of 10 &mgr;m or more, and the difference between the highest projection of the base material surface and the highest projection of the filler alloy layer covering it is 3 to 25 &mgr;m; a heat exchanger, which is assembled by using the tubes; and a method of metal-spraying, which comprises metal-spraying an aluminum alloy filler powder in a melted state, by the high-velocity flame metal-spraying process, in which the filler contains 15 to 50% Si by weight, and the powder is mainly made up of particles whose diameter is 10 &mgr;m to 70 &mgr;m. The aluminum alloy tube is excellent in brazability and corrosion resistance, and by using the tube, it is possible to assemble a heat exchanger without allowing locally filler-unbonded parts to be formed. Further, according to the method of metal-spraying, it is possible to form a excellent filler alloy layer, and obtain a tube high in brazability and corrosion resistance.

摘要翻译： 公开了一种铝合金管，其外表面通过金属喷涂被填充合金覆盖，其中管的基材具有不均匀的粗糙表面，深度为10um或更大，并且最高投影之间的差异 基材表面和覆盖其的填充合金层的最高突起为3〜25μm; 热交换器，其通过使用管组装; 以及一种金属喷涂方法，其中包括通过高速火焰金属喷涂工艺对熔融状态的铝合金填料粉末进行金属喷涂，其中填料含有15〜50重量％的Si，粉末 主要由直径为10〜70um的颗粒组成。 铝合金管的钎焊性和耐腐蚀性优异，并且通过使用管，可以组装热交换器而不允许形成局部填料 - 未结合部分。 此外，根据金属喷涂的方法，可以形成优异的填充合金层，并获得高钎焊性和耐腐蚀性的管。

公开(公告)号：US06523605B2

公开(公告)日：2003-02-25

申请号：US09802907

申请日：2001-03-12

申请人： Takeyoshi Doko ,  Koji Okada ,  Takeshi Iguchi ,  Takaaki Sakane ,  Yoshihiro Kinoshita ,  Taketoshi Toyama ,  Akira Uchikawa ,  Satoshi Nohira ,  Homare Koutate

发明人： Takeyoshi Doko ,  Koji Okada ,  Takeshi Iguchi ,  Takaaki Sakane ,  Yoshihiro Kinoshita ,  Taketoshi Toyama ,  Akira Uchikawa ,  Satoshi Nohira ,  Homare Koutate

IPC分类号： F28F1318

CPC分类号： F28F21/084 ,  F28F9/0234 ,  Y10S165/916 ,  Y10T29/49393

摘要： There is disclosed a heat exchanger made of an aluminum alloy having a radiator part (10) and an oil cooler part (11) in combination and manufactured integrally by the brazing method, wherein a refrigerant tank (13) for covering and sealing the oil cooler part is made of an aluminum alloy, an aluminum alloy containing Si in an amount from more than 7.0 wt % to 12.0 wt %, Fe in an amount from more than 0.05 wt % to 0.5 wt %, Cu in an amount from more than 0.4 wt % to 8.0 wt %, Zn in an amount from more than 0.5 wt % to 10.0 wt %, and the balance of aluminum and inevitable impurities is used as a filler material of brazing sheets that are used for the oil cooler part and are brazed in the tank, and the refrigerant tank is assembled integrally with the radiator part and the oil cooler part by brazing with the brazing material. The heat exchanger made of an aluminum alloy by using an aluminum material instead of a resin tank, can be easily recycled, is excellent in corrosion resistance, and can be manufactured without requiring a step of caulking a tank.

摘要翻译： 公开了一种由铝合金制成的热交换器，其具有散热器部分（10）和油冷却器部分（11），并通过钎焊方法整体制造，其中用于覆盖和密封油冷却器的制冷剂罐（13） 部分由铝合金，含有大于7.0重量％至12.0重量％的Si的铝合金，大于0.05重量％至0.5重量％的Fe，大于0.4的Cu 重量％至8.0重量％，大于0.5重量％至10.0重量％的Zn，其余为铝和不可避免的杂质，用作用于油冷却器部分并钎焊的钎焊板的填料 在储罐中，通过与钎焊材料钎焊，将制冷剂罐与散热器部件和油冷却器部件一体地组装。 通过使用铝材代替树脂罐，由铝合金制成的热交换器可以容易地再循环，耐腐蚀性优异，并且可以制造而不需要对槽进行铆接的步骤。

公开(公告)号：US06206089B1

公开(公告)日：2001-03-27

申请号：US08958577

申请日：1997-10-28

申请人： Akira Uchikawa ,  Yasutoshi Yamanaka ,  Takaaki Sakane ,  Satomi Muto ,  Homare Koutate

发明人： Akira Uchikawa ,  Yasutoshi Yamanaka ,  Takaaki Sakane ,  Satomi Muto ,  Homare Koutate

IPC分类号： F28D710

CPC分类号： F28D9/0031 ,  F28D7/106 ,  F28F9/0234 ,  F28F13/06 ,  Y10S165/916

摘要： According to the present invention, a first tube is constructed by connecting a plate material into a tubular shape. In the manufacturing process, after an inner fin is disposed around an outer wall of a second tube, the first tube is disposed around the second tube, and the first tube and the second tube are fixed by connecting the plate material in such a manner that the inner fin is in contact with the both tubes. In this way, the inner fin and both tubes are certainly contacted closely to each other without enlarging the second tube.

摘要翻译： 根据本发明，通过将板材连接成管状而构成第一管。 在制造过程中，在内翅片围绕第二管的外壁设置内部之后，第一管设置在第二管的周围，第一管和第二管通过将板材连接而固定， 内翅片与两个管接触。 以这种方式，内翅片和两个管子肯定地彼此紧密接触而不扩大第二管。

公开(公告)号：US06595272B1

公开(公告)日：2003-07-22

申请号：US09667165

申请日：2000-09-21

申请人： Akira Uchikawa ,  Norihisa Sasano ,  Satomi Muto ,  Takaaki Sakane

发明人： Akira Uchikawa ,  Norihisa Sasano ,  Satomi Muto ,  Takaaki Sakane

IPC分类号： F28F1906

CPC分类号： F28F9/002 ,  B23K1/0012 ,  B23K2101/14 ,  F28D1/0435 ,  F28D2021/0084 ,  F28D2021/0094 ,  F28F2009/004 ,  F28F2009/0287 ,  F28F2215/02 ,  Y10T29/4935

摘要： In a double heat exchanger having a condenser core and a radiator core, a protrusion is provided on a condenser header tank which contacts a radiator header tank so that a clearance between the condenser header tank and the radiator header tank around the protrusion is in a range of 0.5 mm-1.5 mm. Further, a coating-removing restriction material such as magnesium for restricting the removal of an oxidation coating formed on the surface of a brazing material is added to one of the contact areas of the protrusion and the contact area of the condenser header tank. Thus, it can prevent brazing material from being collected in the contact areas of the protrusion and the condenser header tank by a capillary phenomenon during brazing. Accordingly, the heat-transmitting area between the radiator header tank and the condenser header tank is not increased, and the heat-radiating capacity of the condenser core is increased.

摘要翻译： 在具有冷凝器芯和散热器芯的双重换热器中，在与冷凝器集管箱接触的冷凝器集水箱上设置突起，使得冷凝器集水箱与突出部周围的散热器集水箱之间的间隙处于一定范围内 为0.5mm-1.5mm。 此外，在冷凝器集水箱的突起的接触区域和接触区域的一个接触区域中，添加用于限制去除形成在钎焊材料的表面上的氧化涂层的诸如镁的涂层去除限制材料。 因此，可以防止钎焊材料在钎焊期间通过毛细管现象收集在突起和冷凝器集管箱的接触区域中。 因此，散热器集水箱和冷凝器集水箱之间的热传递面积不增加，并且冷凝器芯的散热能力增加。

公开(公告)号：US06305465B1

公开(公告)日：2001-10-23

申请号：US09247801

申请日：1999-02-08

申请人： Akira Uchikawa ,  Takaaki Sakane ,  Satomi Muto ,  Tatsuo Sugimoto

发明人： Akira Uchikawa ,  Takaaki Sakane ,  Satomi Muto ,  Tatsuo Sugimoto

IPC分类号： F28F926

CPC分类号： F28F9/0224 ,  F28D1/0435 ,  F28D2021/0084 ,  F28D2021/0094 ,  F28F2009/004 ,  F28F2009/0287 ,  F28F2215/02 ,  F28F2275/122

摘要： A double heat exchanger includes a condenser having a condenser core and a condenser header tank, and a radiator having a radiator core and a radiator header tank. The condenser header tank is composed of a core plate having clamping portions and a tank portion having protruding portions. The protruding portions of the tank portion are clamped by the clamping portions of the core plate so that the tank portion is connected to the core plate in the condenser header tank. The protruding portions of the condenser header tank contacts the radiator header tank, thereby preventing the condenser and radiator header tanks from being inclined toward each other. Therefore, the condenser and radiator header tanks contact and are brazed to each other in a relatively small area. As a result, heat conduction from the radiator to the condenser is prevented, and heat exchange performance of the condenser can be improved.

摘要翻译： 双重换热器包括具有冷凝器芯和冷凝器集水箱的冷凝器，以及具有散热器芯和散热器集水箱的散热器。 冷凝器集水箱由具有夹紧部分的芯板和具有突出部分的罐部分组成。 罐部分的突出部分被芯板的夹紧部分夹紧，使得罐部分连接到冷凝器集水箱中的芯板。 冷凝器集水箱的突出部分接触散热器集水箱，从而防止冷凝器和散热器集管箱彼此倾斜。 因此，冷凝器和散热器集管箱在相对较小的区域内接触并相互钎焊。 结果，防止从散热器到冷凝器的热传导，并且可以提高冷凝器的热交换性能。

公开(公告)号：US06167946A

公开(公告)日：2001-01-02

申请号：US09532990

申请日：2000-03-22

申请人： Akira Uchikawa ,  Satomi Muto ,  Takaaki Sakane

发明人： Akira Uchikawa ,  Satomi Muto ,  Takaaki Sakane

IPC分类号： F16F134

CPC分类号： F28F9/002 ,  F28F9/0246

摘要： A radiator includes a core portion, a header tank, a side plate attached to the core portion and a bracket through which the radiator is mounted to a vehicle. The bracket is separately formed from the header tank, and is connected to the side plate through a bolt. As a result, the radiator is readily mounted to a vehicle of a different model by only changing an attachment position of the bracket to the radiator, without modifying the header tank. Further, the bracket includes a coolant receiving portion disposed to face a drain outlet of the header tank with a predetermined gap therebetween. Therefore, coolant discharged from the header tank collides with the coolant receiving portion to reduce its dynamic pressure. As a result, coolant drained from the radiator is restricted from being scattered.

摘要翻译： 散热器包括芯部，集水箱，附接到芯部的侧板和将散热器安装到车辆上的支架。 支架与集水箱分开形成，并通过螺栓与侧板连接。 结果，通过仅将支架的安装位置改变为散热器，散热器可以容易地安装到不同型号的车辆上，而不改变集水箱。 此外，支架包括冷却剂接收部分，其设置成与集管箱的排水出口面对，其间具有预定的间隙。 因此，从集水箱排出的冷却剂与冷却剂接收部碰撞以降低其动压。 结果，从散热器排出的冷却剂被限制在散落。

公开(公告)号：US06357521B1

公开(公告)日：2002-03-19

申请号：US09534665

申请日：2000-03-24

申请人： Tatsuo Sugimoto ,  Norihisa Sasano ,  Satomi Muto ,  Takaaki Sakane ,  Akira Uchikawa

发明人： Tatsuo Sugimoto ,  Norihisa Sasano ,  Satomi Muto ,  Takaaki Sakane ,  Akira Uchikawa

IPC分类号： F28F902

CPC分类号： F28F9/0234 ,  F28D1/05366 ,  F28D2021/0084 ,  F28F9/002 ,  F28F9/0224 ,  F28F2225/08 ,  Y10S165/906

摘要： A radiator has plural metal tubes and a metal header tank. The header tank has plural connection portions each of which is connected to each of the tubes, and plural reinforcement ribs formed opposite the connection portions at a non-connection portion of the header tank to which no tube is connected. The reinforcement ribs and the connection portions are arranged in a longitudinal direction of the header tank at substantially the same pitch, so that each of the reinforcement ribs is disposed opposite each of the connection portions. Therefore, a rigidity of the non-connection portion is increased by the reinforcement ribs, and an internal pressure of the header tank is restricted from being intensively applied to the non-connection portion. As a result, a mechanical strength of the header tank is sufficiently increased without increasing a thickness of a metal plate from which the header tank is formed.

摘要翻译： 散热器具有多个金属管和金属集水箱。 集管箱具有多个连接部分，每个连接部分连接到每个管子;以及多个加强肋条，在与未连接管子的集管箱的非连接部分处形成在连接部分的相对侧。 加强筋和连接部分以总体相同的间距布置在集水箱的纵向方向上，使得每个加强筋相对于每个连接部分设置。 因此，通过加强肋增加了非连接部的刚性，并且限制了集水箱的内部压力被强烈地施加到非连接部。 结果，集水箱的机械强度充分增加，而不增加形成集水箱的金属板的厚度。

公开(公告)号：US5992514A

公开(公告)日：1999-11-30

申请号：US24097

申请日：1998-02-17

申请人： Tatsuo Sugimoto ,  Shinobu Suzuki ,  Takaaki Sakane ,  Yasutoshi Yamanaka ,  Akira Uchikawa ,  Hiroo Yamaguchi

发明人： Tatsuo Sugimoto ,  Shinobu Suzuki ,  Takaaki Sakane ,  Yasutoshi Yamanaka ,  Akira Uchikawa ,  Hiroo Yamaguchi

IPC分类号： F28D1/04 ,  F28F1/12 ,  F28F9/00 ,  F28F13/00

CPC分类号： F28F9/001 ,  F28D1/0435 ,  F28F1/128 ,  F28D2021/0084 ,  F28D2021/0094 ,  F28F2009/004 ,  F28F2009/029 ,  F28F2215/02

摘要： A first cooling fin and a second cooing fin are separated to have a predetermine clearance, and a plurality of connecting portions for partly connecting the first and second cooling fins are formed. When the first and second cooling fins are unfolded, the length E of each the connecting portion in parallel with the longitudinal direction of the first and second cooling fins is equal to 5% or less of the length F between the adjacent connecting portions. Further, the first cooling fin is projected from the condenser tube toward the radiator tube side with a projection length Lc being in a range of 1.7 to 7.0 mm.

摘要翻译： 分离第一冷却翅片和第二冷却翅片以具有预定间隙，并且形成用于部分连接第一和第二冷却翅片的多个连接部分。 当第一和第二冷却片展开时，每个连接部分与第一和第二冷却片的纵向方向平行的长度E等于相邻连接部分之间的长度F的5％或更小。 此外，第一冷却翅片从冷凝器管朝向散热器管侧突出，突出长度Lc在1.7至7.0mm的范围内。

公开(公告)号：US06601644B2

公开(公告)日：2003-08-05

申请号：US09885549

申请日：2001-06-20

申请人： Tatsuo Ozaki ,  Satomi Muto ,  Takaaki Sakane ,  Hirokazu Yamaguchi ,  Eiji Itaya ,  Satoshi Tanaka

发明人： Tatsuo Ozaki ,  Satomi Muto ,  Takaaki Sakane ,  Hirokazu Yamaguchi ,  Eiji Itaya ,  Satoshi Tanaka

IPC分类号： F28F1900

CPC分类号： F28D1/0435 ,  F28F19/06 ,  F28F21/084 ,  Y10T29/49389

摘要： Radiator caps (266) and radiator tubes (211) are heat brazed with an ingot Z of a sacrificial material being disposed in the interior of a radiator tank main body (234), whereby, as the ingot Z of the sacrificial material is heated while being surrounded by the radiator tank main body (234), the evaporated sacrificial material is allowed to adhere to internal surfaces of the radiator tank main body (234) relatively uniformly, the sacrificial material so adhering to the internal surfaces being then allowed to be radiated into aluminum constituting the radiator tank main body (234) to thereby form an alloy layer (a corrosion preventing layer) containing therein the sacrificial material heavily on the internal surface of the radiator tank main body (234).

公开(公告)号：US06357518B1

公开(公告)日：2002-03-19

申请号：US09495195

申请日：2000-01-31

申请人： Tatsuo Sugimoto ,  Takaaki Sakane ,  Kenichi Kachi

发明人： Tatsuo Sugimoto ,  Takaaki Sakane ,  Kenichi Kachi

IPC分类号： F28D716

CPC分类号： F28F1/128 ,  F28D1/0435 ,  F28D2021/0084 ,  F28D2021/0094 ,  F28F2215/02

摘要： A corrugated fin for a double heat exchanger having a condenser and a radiator integrally includes a condenser fin and a radiator fin. Each of the condenser fin and the radiator fin has plural bent portions and plural flat portions each of which connects adjacent bent portions. A louver-forming processing amount of the flat portion of the condenser fin is set smaller than that of the flat portion of the radiator fin. Plural dimple-shaped plastically deformed portions are formed in the flat portion of the condenser fin, so that a whole processing amount of the condenser fin becomes substantially equal to that of the radiator fin. As a result, a radius of curvature of each bent portion of the condenser fin is substantially equal to that of the radiator fin, and the integrated fin is restricted from being deformed.

摘要翻译： 一种用于具有冷凝器和散热器的双重换热器的波纹状翅片，其一体地包括冷凝器翅片和散热器翅片。 每个冷凝器翅片和散热片具有多个弯曲部分和多个连接相邻弯曲部分的平坦部分。 冷凝器翅片的平坦部分的百叶窗形成处理量被设定为小于散热器翅片的平坦部分的百叶窗形成处理量。 在冷凝器翅片的平坦部分形成多个凹陷形状的塑性变形部分，使得冷凝器翅片的整个处理量变得基本上等于散热器翅片的处理量。 结果，冷凝器翅片的每个弯曲部分的曲率半径基本上等于散热片的弯曲半径，并且集成的翅片被限制变形。