公开(公告)号：US6075202A

公开(公告)日：2000-06-13

申请号：US66857

申请日：1998-04-28

申请人： Masahiro Mori ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Takeshi Takada ,  Ayako Komori

发明人： Masahiro Mori ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Takeshi Takada ,  Ayako Komori

IPC分类号： H01L31/048 ,  H01L25/00

CPC分类号： H01L31/048 ,  H02S20/23 ,  F24J2002/4676 ,  Y02B10/12 ,  Y02E10/50 ,  Y02P80/25

摘要： A solar-cell module is provided which comprises a photovoltaic device sealed on a reinforcing sheet with a filler material, wherein the reinforcing sheet has unevenness formed by plastic deformation, on its surface at least on the side of the photovoltaic device and at least partly on the surface, and a space defined by the unevenness and the photovoltaic device is filled with the filler material. The solar-cell module is produced by a process comprising the steps of superposing at least a thermoplastic-resin sheet member and a photovoltaic device on a reinforcing sheet having unevenness on its surface, and heating the thermoplastic-resin sheet member, the photovoltaic device and the reinforcing sheet while removing air from a space between the reinforcing sheet and the thermoplastic-resin sheet member and a space between the thermoplastic resin sheet member and the photovoltaic device, to bring them into close contact to fix to each other.A solar-cell module can thereby be provided which has no trapped air portions that may be formed between the filler material and the reinforcing sheet when the photovoltaic device is sealed with the filler material and fixed onto the reinforcing sheet to produce the solar-cell module.

摘要翻译： 提供一种太阳能电池模块，其包括密封在具有填充材料的增强片材上的光伏器件，其中所述增强片材在至少在所述光伏器件的一侧的表面上至少部分地在所述光电器件的表面上至少部分地 表面和由凹凸形成的空间和光伏器件填充有填充材料。 该太阳能电池模块通过以下工序来制造，所述方法包括以下步骤：将至少一层热塑性树脂片材和光伏器件叠加在其表面上具有凹凸的增强片上，并加热该热塑性树脂片材，光伏器件和 在从增强片和热塑性树脂片构件之间的空间中除去空气以及热塑性树脂片构件和光伏器件之间的空间的同时使加强片紧密接触以固定。 由此可以提供一种太阳能电池组件，当光伏器件用填充材料密封并固定在增强板上以产生太阳能电池组件时，可以形成在填充材料和增强片之间形成的被截留的空气部分 。

公开(公告)号：US06288324B1

公开(公告)日：2001-09-11

申请号：US09706878

申请日：2000-11-07

申请人： Ayako Komori ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Masahiro Mori ,  Takeshi Takada

发明人： Ayako Komori ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Masahiro Mori ,  Takeshi Takada

IPC分类号： H01L2500

CPC分类号： H01L31/18 ,  B32B27/08 ,  B32B27/308 ,  B32B2262/101 ,  H01L31/048 ,  Y02B10/12 ,  Y02E10/50 ,  Y10T156/1002 ,  Y10T156/1028 ,  Y10T156/1041 ,  Y10T156/1048 ,  Y10T156/1049

摘要： In order to ensure long-term reliability when a photovoltaic element is bent or curved to be deformed: (1) In a method for manufacturing a solar cell module having a photovoltaic element encapsulated with a resin on a support member, the step is adopted which forms a bent portion in the photovoltaic element and in the support member, wherein the formation of the bent portion is performed while reducing a working pressure in the normal direction to a surface of the photovoltaic element; and (2) In a solar cell module comprising a photovoltaic element comprising at least one photoactive semiconductor layer on a flexible substrate, at least a part of the flexible substrate is subjected to tensile deformation in the direction parallel to a surface of the substrate with a strain less than a critical strain to lower the fill factor of the photovoltaic element, whereby the photovoltaic element is deformed.

摘要翻译： 为了确保光电元件弯曲或弯曲变形时的长期可靠性：（1）在将具有树脂封装在支撑部件上的光电元件的太阳能电池模块的制造方法中，采用如下步骤： 在所述光电元件和所述支撑构件中形成弯曲部分，其中在朝向所述光电元件的表面的正常方向减小工作压力的同时执行所述弯曲部分的形成; 和（2）在包括在柔性基板上包括至少一个光活性半导体层的光电元件的太阳能电池模块中，柔性基板的至少一部分在平行于基板的表面的方向上被拉伸变形 应变小于临界应变以降低光伏元件的填充因子，由此光伏元件变形。

公开(公告)号：US06215060B1

公开(公告)日：2001-04-10

申请号：US09062642

申请日：1998-04-20

申请人： Ayako Komori ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Masahiro Mori ,  Takeshi Takada

发明人： Ayako Komori ,  Akiharu Takabayashi ,  Toshihiko Mimura ,  Masahiro Mori ,  Takeshi Takada

IPC分类号： H01L2500

CPC分类号： H01L31/18 ,  B32B27/08 ,  B32B27/308 ,  B32B2262/101 ,  H01L31/048 ,  Y02B10/12 ,  Y02E10/50 ,  Y10T156/1002 ,  Y10T156/1028 ,  Y10T156/1041 ,  Y10T156/1048 ,  Y10T156/1049

摘要： In order to ensure long-term reliability when a photovoltaic element is bent or curved to be deformed: (1) In a method for manufacturing a solar cell module having a photovoltaic element encapsulated with a resin on a support member, the step is adopted which forms a bent portion in the photovoltaic element and in the support member, wherein the formation of the bent portion is performed while reducing a working pressure in the normal direction to a surface of the photovoltaic element; and (2) In a solar cell module comprising a photovoltaic element comprising at least one photoactive semiconductor layer on a flexible substrate, at least a part of the flexible substrate is subjected to tensile deformation in the direction parallel to a surface of the substrate with a strain less than a critical strain to lower the fill factor of the photovoltaic element, whereby the photovoltaic element is deformed.

摘要翻译： 为了确保光电元件弯曲或弯曲变形时的长期可靠性：（1）在将具有树脂封装在支撑部件上的光电元件的太阳能电池模块的制造方法中，采用如下步骤： 在所述光电元件和所述支撑构件中形成弯曲部分，其中在朝向所述光电元件的表面的正常方向减小工作压力的同时执行所述弯曲部分的形成; 和（2）在包括在柔性基板上包括至少一个光活性半导体层的光电元件的太阳能电池模块中，柔性基板的至少一部分在平行于基板的表面的方向上被拉伸变形 应变小于临界应变以降低光伏元件的填充因子，由此光伏元件变形。

公开(公告)号：US06311436B1

公开(公告)日：2001-11-06

申请号：US09092872

申请日：1998-06-08

申请人： Toshihiko Mimura ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takeshi Takada ,  Ayako Komori

发明人： Toshihiko Mimura ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takeshi Takada ,  Ayako Komori

IPC分类号： E04D1318

CPC分类号： E04D1/365 ,  H01L31/048 ,  H02S20/23 ,  Y02B10/12 ,  Y02E10/50

摘要： In a solar roof member comprising a photovoltaic device encapsulated with an insulating material onto a reinforcing member, the reinforcing member has a joining portion at which an adjoining solar roof member is joined, and a curved portion which is so provided in the reinforcing member as to extend over at least part of the joining portion and through which a lead wire is led out. The solar roof member enables simple roofing without causing wiring mistakes.

摘要翻译： 在包括用绝缘材料封装在加强构件上的光伏器件的太阳能屋顶构件中，加强构件具有接合部分，邻接的太阳能屋顶构件连接在该接合部分和设置在加强构件中的弯曲部分， 在连接部分的至少一部分上延伸，引线通过该部分引出。 太阳能屋顶构件能够实现简单的屋顶，而不会引起接线错误。

公开(公告)号：US06218609B1

公开(公告)日：2001-04-17

申请号：US09286424

申请日：1999-04-06

申请人： Masahiro Mori ,  Akiharu Takabayashi ,  Takeshi Takada ,  Ayako Komori ,  Masaaki Matsushita

发明人： Masahiro Mori ,  Akiharu Takabayashi ,  Takeshi Takada ,  Ayako Komori ,  Masaaki Matsushita

IPC分类号： H01L31048

CPC分类号： E04D3/366 ,  H01L31/048 ,  H02S20/23 ,  Y02B10/12 ,  Y02E10/50

摘要： A solar-cell module having a photovoltaic device, a reinforcing sheet for reinforcing the photovoltaic device and a covering material which seals the photovoltaic device on the reinforcing sheet is bent at a region between the border of the photovoltaic device and the outer edge of the reinforcing sheet, where the reinforcing sheet is covered with the covering material at the part extending from the border of the photovoltaic device up to the bent portion closest thereto, or the covering material is, at the margin thereof, made to have a thickness cross-sectionally smaller as it extends farther from the border of the photovoltaic device, provided that the reinforcing sheet is not covered at the outward margin thereof with the covering material. The covering material which covers the photovoltaic device of the solar-cell module is peel-resistant.

摘要翻译： 具有光伏器件，用于加强光伏器件的增强片和密封加强片上的光电器件的覆盖材料的太阳能电池模块在光伏器件的边界与加强件的外边缘之间的区域处弯曲 片材，其中在从光伏器件的边界延伸到最靠近其的弯曲部分的部分处，覆盖材料被覆盖材料覆盖，或者覆盖材料在其边缘处被制成具有横截面的厚度 如果加强片在其外缘处没有被覆盖材料覆盖，则其距离光伏器件的边界更远。 覆盖太阳能电池模块的光伏器件的覆盖材料是耐剥离的。

公开(公告)号：US06291761B1

公开(公告)日：2001-09-18

申请号：US09471159

申请日：1999-12-23

申请人： Takeshi Takada ,  Akiharu Takabayashi ,  Masahiro Mori ,  Ayako Komori ,  Masaaki Matsushita

发明人： Takeshi Takada ,  Akiharu Takabayashi ,  Masahiro Mori ,  Ayako Komori ,  Masaaki Matsushita

IPC分类号： H01L31042

CPC分类号： H01L31/0392 ,  H01L31/03529 ,  H01L31/03926 ,  H02S20/25 ,  Y02B10/12 ,  Y02E10/50

摘要： A solar cell module comprises a front surface member disposed on a front surface side of a photovoltaic element having at least a semiconductor photoactive layer on a flexible substrate, a back surface member disposed on a back surface side of the photovoltaic element, and a sealing material interposed therebetween. The flexible substrate of the photovoltaic element has a plurality of substantially parallel surface grooves on a surface thereof at the semiconductor photoactive layer side of the flexible substrate. At least one portion of the solar cell module is processed to deform in such a direction that strain generated in a substantially parallel direction to the surface grooves is applied to the photovoltaic element. In this way, a solar cell module can be subjected to deformation-processing that prevents, to the extent possible, cracks in the semiconductor photoactive layer of the photovoltaic elements; in other words, deformation-processing can be achieved without influencing electrical characteristics. A method of producing such a solar cell module is also disclosed.

摘要翻译： 太阳能电池模块包括设置在柔性基板上至少具有半导体光敏层的光电元件的正面侧的前表面部件，设置在光电元件的背面侧的背面部件和密封材料 插入其间。 光敏元件的柔性基板在柔性基板的半导体光敏层侧的表面上具有多个基本平行的表面槽。 太阳能电池模块的至少一部分被加工成使得沿着与表面凹槽基本上平行的方向产生的应变施加到光伏元件的方向变形。 以这种方式，可以对太阳能电池模块进行变形处理，从而尽可能防止光电元件的半导体光敏层中的裂纹; 换句话说，可以实现变形处理而不影响电特性。 还公开了一种制造这种太阳能电池模块的方法。

公开(公告)号：US06541693B2

公开(公告)日：2003-04-01

申请号：US09232701

申请日：1999-01-19

申请人： Takeshi Takada ,  Akiharu Takabayashi ,  Masahiro Mori ,  Ayako Komori ,  Masaaki Matsushita

发明人： Takeshi Takada ,  Akiharu Takabayashi ,  Masahiro Mori ,  Ayako Komori ,  Masaaki Matsushita

IPC分类号： H01L31042

CPC分类号： H02S20/25 ,  F24S20/67 ,  H01L31/048 ,  H01L31/0504 ,  H02S20/23 ,  Y02B10/12 ,  Y02B10/20 ,  Y02E10/50 ,  Y10S136/29 ,  Y10S136/291

摘要： A solar cell module comprises a photovoltaic device having a flexible substrate. The photovoltaic device has a strain at least partly in the planar direction of the flexible substrate, and the strain is not greater than a critical value at which the photovoltaic device cracks. The solar cell module may further comprise a strain holding means for holding the strain. A deformable region where the photovoltaic device can be deformed when a region embracing the photovoltaic device is worked is defined so that a great variety of solar cell modules having a high reliability, also taking account of manufacture, can be designed with good efficiency.

摘要翻译： 太阳能电池模块包括具有柔性基板的光伏器件。 光伏器件具有至少部分地在柔性基板的平面方向上的应变，并且应变不大于光伏器件破裂的临界值。 太阳能电池模块还可以包括用于保持该应变的应变保持装置。 定义了当包围光伏器件的区域被加工时光伏器件能够变形的可变形区域，使得可以以高效率设计出具有高可靠性的多种太阳能电池组件，同时考虑到制造。

公开(公告)号：US06265242B1

公开(公告)日：2001-07-24

申请号：US09255842

申请日：1999-02-23

申请人： Ayako Komori ,  Tsutomu Murakami ,  Akiharu Takabayashi ,  Takehito Yoshino ,  Masahiro Mori ,  Koji Tsuzuki ,  Takeshi Takada ,  Yoshifumi Takeyama ,  Koichi Shimizu ,  Masaaki Matsushita

发明人： Ayako Komori ,  Tsutomu Murakami ,  Akiharu Takabayashi ,  Takehito Yoshino ,  Masahiro Mori ,  Koji Tsuzuki ,  Takeshi Takada ,  Yoshifumi Takeyama ,  Koichi Shimizu ,  Masaaki Matsushita

IPC分类号： H01L31042

CPC分类号： H01L31/042 ,  H01L31/03921 ,  H01L31/03926 ,  H01L31/048 ,  H01L31/0504 ,  H01L31/056 ,  H01L31/1876 ,  H01L31/208 ,  H02S20/23 ,  H02S50/10 ,  Y02B10/12 ,  Y02E10/52 ,  Y02P70/521 ,  Y10S136/29 ,  Y10S136/291

摘要： A process for producing a solar cell module comprising at least a photovoltaic element module is provided. The photovoltaic element module is formed by electrically connecting a plurality of photovoltaic elements with each other, after the individual photovoltaic elements are identified or classified into a plurality of groups which are different from each other in property and attribute. The photovoltaic element module is formed such that at least two kinds of photovoltaic elements having different property and attribute co-exist therein. A solar cell module having at least a photovoltaic element module comprising a plurality of photovoltaic elements electrically connected with each other is also provided; the plurality of photovoltaic elements comprises photovoltaic elements identified or classified into at least two kinds which are different in terms of property and attribute.

摘要翻译： 提供了至少包括光电元件模块的太阳能电池组件的制造方法。 在各个光电元件被识别或分类为在属性和属性上彼此不同的多个组中时，通过将多个光电元件彼此电连接而形成光电元件模块。 光电元件模块形成为具有不同性质和属性的至少两种光伏元件共存于其中。 还提供了至少具有彼此电连接的多个光电元件的光电元件模块的太阳能电池模块; 多个光电元件包括​​在属性和属性方面不同的至少两种识别或分类的光电元件。

公开(公告)号：US06182403B2

公开(公告)日：2001-02-06

申请号：US08917297

申请日：1997-08-25

申请人： Toshihiko Mimura ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takeshi Takada

发明人： Toshihiko Mimura ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takeshi Takada

IPC分类号： E04D1318

CPC分类号： E04D3/366 ,  E04D3/362 ,  F24S25/40 ,  F24S2025/022 ,  H01L31/048 ,  H02S20/23 ,  H02S40/36 ,  Y02B10/12 ,  Y02E10/50 ,  Y10S136/291

摘要： A roof unit is constructed in such an arrangement that a plurality of combination solar battery and roof panels, each having flanges at two opposite sides, are placed adjacent to each other with clearance on a joining/fixing member, the adjacent combination solar battery and roof panels are fixed to the joining/fixing member in the clearance by a removable fixture, and a removable cap is placed in an upper part of the clearance. This arrangement simplifies the work at a work site, decreases the construction cost, and decreases work errors. In addition, measurement or replacement of each module can be made even after mounting, thus providing a practical vertical-roofing roof excellent in maintainability and also in wind endurance.

摘要翻译： 屋顶单元被构造成这样一种布置，使得多个组合的太阳能电池和屋顶板在每个相对的两侧具有凸缘，在接合/固定构件，相邻组合的太阳能电池和屋顶上彼此相邻地放置 面板通过可拆卸的固定件固定在间隙中的接合/固定构件上，并且可拆卸盖被放置在间隙的上部。 这种安排简化了工作场所的工作，降低了施工成本，减少了工作错误。 此外，即使在安装之后也可以进行每个模块的测量或更换，因此提供了可维护性以及耐风能力的实用的垂直屋顶屋顶。

公开(公告)号：US06336304B1

公开(公告)日：2002-01-08

申请号：US09640751

申请日：2000-08-18

申请人： Toshihiko Mimura ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takashi Ohtsuka

发明人： Toshihiko Mimura ,  Kimitoshi Fukae ,  Akiharu Takabayashi ,  Masahiro Mori ,  Takashi Ohtsuka

IPC分类号： E04D1318

CPC分类号： E04D1/365 ,  E04D3/361 ,  E04D3/366 ,  E04D2001/3458 ,  F24S25/00 ,  H01L31/048 ,  H02S20/23 ,  H02S40/36 ,  Y02B10/12 ,  Y02E10/50 ,  Y10S136/291

摘要： A roof in which an upper-end engaging portion of a downstream roof panel is seam-jointed with a lower-end engaging portion of an upstream roof panel, wherein at least the lower-end engaging portion has flexural rigidity enough to disengage the seam joint.

摘要翻译： 下游屋顶板的上端接合部分与上游屋顶板的下端接合部分接合的屋顶，其中至少下端接合部分具有足够的抗弯刚度以使接缝接合 。