Abstract:
A highly corrosion resistant and highly formable cladded aluminum-alloy material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present cladded aluminum-alloy material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the intermediate layer material surface which is not at the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 μm or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in a plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.
Abstract:
An aluminum alloy clad material having a core material and a sacrificial anode material clad on at least one surface of the core material, wherein the core material comprises an aluminum alloy comprising 0.050 to 1.5 mass % (referred to as “%” below) Si, 0.050 to 2.0% Fe and 0.50 to 2.00% Mn; the sacrificial anode material includes an aluminum alloy containing 0.50 to 8.00% Zn, 0.05 to 1.50% Si and 0.050 to 2.00% Fe; the grain size of the sacrificial anode material is 60 μm or more; and a ratio R1/R2 is 0.30 or less, wherein R1 (μm) is a grain size in a thickness direction and R2 (μm) is a grain size in a rolling direction in a cross section of the core material along the rolling direction; a production method thereof; and a heat exchanger using the clad.
Abstract:
A highly corrosion resistant and highly formable aluminum-alloy clad material, a method for producing the same, a heat exchanger using the same and a method for producing the same are shown. The present aluminum-alloy clad material has an aluminum alloy core material, an intermediate layer material clad on one surface of the core material and a brazing filler metal clad on the surface of the intermediate layer material that is not on the core material side, wherein a crystal grain size of the intermediate layer material before brazing heating is 60 μm or more, and in a cross section of the core material in a rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in a plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is 0.30 or less.
Abstract:
An aluminum-alloy, fin material is composed of a brazing sheet containing a core material and filler material(s) disposed on both sides of the core material. The core material is an aluminum alloy containing 0.02-0.80 mass % Si, 0.02-0.80 mass % Fe, and 0.8-2.0 mass % Mn. The core material has a crystalline-aggregate structure in which: the orientation density of one or more of brass orientation, copper orientation, and S orientation is 20 times or more that or those of a randomly oriented sample; and the orientation densities of cube orientation, CR orientation, and P orientation are each 10 times or less than those of the randomly oriented sample. The filler material(s) is (are) composed of an Al—Si series alloy that contains 6.0-13.0 mass % Si and 0.02-0.80 mass % Fe. The clad percentage of filler material(s) is 6-16% of the total thickness of the brazing sheet.
Abstract:
A brazing, monolayer, aluminum-alloy material has a chemical composition composed of Si: 1.5 mass % or more and 3.5 mass % or less, Fe: 0.05 mass % or more and 2.00 mass % or less, Mn: 0.1 mass % or more and 2.0 mass % or less, Mg: 0.005 mass % or more and 0.500 mass % or less, and Bi: 0.010 mass % or more and 0.500 mass % or less, the remainder being Al and unavoidable impurities; and has a metallographic structure in which Mg—Bi-series compounds are dispersed in an Al matrix. The surface-area ratio of the above-mentioned Mg—Bi-series compounds in any arbitrary cross section is 0.05% or more.
Abstract:
A method for producing an aluminum alloy clad material having a core material and a sacrificial anode material clad on at least one surface of the core material, wherein the core material comprises an aluminum alloy comprising 0.050 to 1.5 mass % (referred to as “%” below) Si, 0.050 to 2.0% Fe and 0.50 to 2.00% Mn; the sacrificial anode material includes an aluminum alloy containing 0.50 to 8.00% Zn, 0.05 to 1.50% Si and 0.050 to 2.00% Fe; the grain size of the sacrificial anode material is 60 μm or more; and a ratio R1/R2 is 0.30 or less, wherein R1 (μm) is a grain size in a thickness direction and R2 (μm) is a grain size in a rolling direction in a cross section of the core material along the rolling direction; a production method thereof; and a heat exchanger using the clad.
Abstract:
This cladded aluminum-alloy material is provided with: an aluminum alloy core material, a coating material used to clad both surfaces of the core material; and a brazing material used to clad both of the coating material surfaces, or one of the coating material surfaces which is not at the core material side. The core material, the coating material and brazing filler material have described alloy compositions. The crystal grain size of the coating material before brazing heating is at least 60 μm. In a cross section of the core material in the rolling direction before brazing heating, when R1 (μm) represents the crystal grain size in the plate thickness direction, and R2 (μm) represents the crystal grain size in the rolling direction, R1/R2 is not more than 0.50. As a result, the cladded aluminum-alloy material exhibits excellent mouldability, and the coating material after brazing heating exhibits excellent corrosion resistance.