Abstract:
Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.
Abstract:
One exemplary embodiment can be a process for removing one or more sulfur compounds from a first liquid. The process can include passing the first liquid through a first inlet and a second liquid through a second inlet of a vessel, passing the first and second liquids through the passageway for facilitating contacting of the first and second liquids to extract the one or more sulfur compounds from the first liquid to the second liquid, and passing the first liquid through the first outlet and the second liquid through the second outlet. Often, the vessel has a plurality of vortex contactors, and a first outlet and a second outlet. The plurality of vortex contactors can include a first vortex contactor, in turn having at least one wall forming a perimeter about an interior region and including a first side and a second side forming a passageway communicating the first liquid from an exterior to the interior region, and a frustum positioned proximate to the passageway and abutting the at least one wall.
Abstract:
Processes and apparatuses for heating a hydrocarbon process stream, with an electric heater to provide a portion of the heat requirement necessary for a chemical reaction to occur to one of the components of the hydrocarbon process stream. The electric heater may be used between two reaction zones which are arranged on top of each other. Additionally, reaction zones may be in reactors which are arranged in a polygon.
Abstract:
Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.
Abstract:
A quench system and process for cooling high temperature gases is presented. The quench system includes a frustum, or conic, shaped section having an inlet at the smaller end of the quench section and the outlet at the larger end of the quench section. The system includes spray nozzles having openings flush with the wall of the quench section. The process includes spraying a large volume of liquid in small droplets for rapid heat transfer and vaporization of the quench liquid.
Abstract:
One exemplary embodiment can be a process for removing one or more sulfur compounds from a first liquid. The process can include passing the first liquid through a first inlet and a second liquid through a second inlet, and passing the first liquid through a first outlet and the second liquid through a second outlet of a vessel. The vessel may further have a plurality of vortex contactors. Often, the plurality of vortex contactors has a first vortex contactor, in turn including at least one wall and a frustum. The at least one wall can form a perimeter about an interior space and include a first side and a second side forming a passageway communicating the first liquid from an exterior to the interior space, and a frustum positioned proximate to the passageway and abutting the at least one wall for facilitating contacting of the first and second liquids to extract the one or more sulfur compounds from the first liquid to the second liquid.
Abstract:
A process and apparatus for the pyrolysis of methane into acetylene. A heat exchanger is disposed downstream of a supersonic reactor and is used to recover heat from the quenched effluent. Effluent may flow on a shell side of the heat exchanger and cooling fluid may flow on a tube side. Additionally, a separator is disposed downstream of the heat exchanger so that the effluent is capable of freely draining into the separator. The heat exchanger, separator, or both may be disposed at an angle between 20° to 90° from the horizon so that the fluid is capable of freely draining into the separator. The separator includes an outlet gas valve that may be used to control the pressure within the reactor.
Abstract:
Electric heaters for heating a hydrocarbon process stream. The electric heater has a cavity with parallel walls which may provide a rectangular cross section to the cavity. The parallel side walls may be parallel to a longitudinal axis of the electrical heating elements which extend into the cavity to transfer heat to fluid passing there through. Various configurations and orientations of the electrical heating elements are provided.
Abstract:
Processes and apparatuses converting poly- and perfluoroalkyl substances (PFAS). An oxidation reaction zone, preferably a thermal oxidizer, is used to oxidize the PFAS into fluoride species. A reaction zone having at least one reactor containing a solid reactant for neutralizing the fluoride species is provided. The solid reactant is also configured to degrade any PFAS remaining in the effluent from the oxidation zone. A cooling zone, for example, a quench zone may be between the reaction zone and the oxidation zone. The PFAS may be liquid PFAS that is injected into the thermal oxidizer.
Abstract:
Methods and apparatus to produce alkynes are described. The method includes combusting fuel and an oxidizer in a combustion zone to create a carrier gas stream, which is accelerated to supersonic speed in an expansion zone. A feedstock material is injected into a feedstock injection zone using two or more pluralities of injection nozzles. The injection nozzles are arranged annularly. The carrier gas stream is transitioned from supersonic speed to subsonic speed to create a shockwave in a reaction zone. The reaction zone is directly connected to the feedstock injection zone, and the shockwave is created adjacent to the feedstock injection zone. The carrier gas stream and the feedstock material are simultaneously mixed and reacted.