MACHINING APPARATUS AND PROCESS
    1.
    发明申请
    MACHINING APPARATUS AND PROCESS 有权
    加工设备和工艺

    公开(公告)号:US20110048183A1

    公开(公告)日:2011-03-03

    申请号:US12708959

    申请日:2010-02-19

    Applicant: Yung C. Shin

    Inventor: Yung C. Shin

    Abstract: A machining process and apparatus capable of increasing removal rates achievable when machining titanium and its alloys. The process includes heating a portion of a workpiece with a laser beam, cryogenically cooling a cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece, and machining the heated portion of the workpiece with the cutting tool. The apparatus includes a cutting tool, a device for heating a portion of a workpiece with a laser beam prior to being machined with the cutting tool, and a device for cryogenically cooling the cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece. The cryogenic fluid is circulated around the cutting tool to achieve a temperature differential between the workpiece and the cutting tool that is capable of improving removal rates and extending tool life at cutting speeds of, for example, above 100 m/min.

    Abstract translation: 一种加工工艺和装置,能够提高加工钛及其合金时可实现的去除率。 该方法包括用激光束加热工件的一部分,用低温流体低温冷却切割工具,而不使低温流体流动到工件上,并用切割工具加工工件的加热部分。 该设备包括切割工具,用于在用切割工具加工之前用激光束加热工件的一部分的装置,以及用低温流体低温冷却切割工具的装置,而不使低温流体流动到工件上 。 低温流体围绕切削工具循环,以实现工件和切削工具之间的温差,其能够在例如高于100m / min的切割速度下提高移除速率并延长刀具寿命。

    Machining apparatus and process
    2.
    发明授权
    Machining apparatus and process 有权
    加工设备及工艺

    公开(公告)号:US08839497B2

    公开(公告)日:2014-09-23

    申请号:US12708959

    申请日:2010-02-19

    Applicant: Yung C. Shin

    Inventor: Yung C. Shin

    Abstract: A machining process and apparatus capable of increasing removal rates achievable when machining titanium and its alloys. The process includes heating a portion of a workpiece with a laser beam, cryogenically cooling a cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece, and machining the heated portion of the workpiece with the cutting tool. The apparatus includes a cutting tool, a device for heating a portion of a workpiece with a laser beam prior to being machined with the cutting tool, and a device for cryogenically cooling the cutting tool with a cryogenic fluid without flowing the cryogenic fluid onto the workpiece. The cryogenic fluid is circulated around the cutting tool to achieve a temperature differential between the workpiece and the cutting tool that is capable of improving removal rates and extending tool life at cutting speeds of, for example, above 100 m/min.

    Abstract translation: 一种加工工艺和装置,能够提高加工钛及其合金时可实现的去除率。 该方法包括用激光束加热工件的一部分,用低温流体低温冷却切割工具,而不使低温流体流动到工件上,并用切割工具加工工件的加热部分。 该设备包括切割工具,用于在用切割工具加工之前用激光束加热工件的一部分的装置,以及用低温流体低温冷却切割工具的装置,而不使低温流体流动到工件上 。 低温流体围绕切削工具循环,以实现工件和切削工具之间的温差,其能够在例如高于100m / min的切割速度下提高移除速率并延长刀具寿命。

    Integrated laser material processing cell
    3.
    发明授权
    Integrated laser material processing cell 有权
    集成激光材料处理电池

    公开(公告)号:US08604381B1

    公开(公告)日:2013-12-10

    申请号:US11871664

    申请日:2007-10-12

    Applicant: Yung C. Shin

    Inventor: Yung C. Shin

    Abstract: An integrated laser material processing cell allowing laser-assisted machining to be used in conjunction with directed material deposition in a single setup, achieving greater geometric accuracy and better surface finish than currently possible in existing laser freeform fabrication techniques. The integration of these two processes takes advantage of their common use of laser beam heat to process materials. The cell involves a multi-axis laser-assisted milling machine having a work spindle, a laser emitter, and means for positioning the emitter with respect to the spindle so as to direct a laser beam onto a localized area of a workpiece in proximity to a cutting tool mounted in the spindle. A powder delivery nozzle mounted on the machine and positioned adjacent to the emitter delivers powder to a deposition zone in the path of the beam, such that material deposition and laser-assisted milling may be performed substantially simultaneously in a single workspace.

    Abstract translation: 一种集成激光材料处理单元,允许激光辅助加工与单一设置中的定向材料沉积结合使用,实现比现有的激光自由形状制造技术中目前可能的更大的几何精度和更好的表面光洁度。 这两个过程的整合利用了它们常用的激光束热来处理材料。 电池涉及具有工作主轴,激光发射器和用于相对于主轴定位发射器的装置的多轴激光辅助铣床,以便将激光束引导到靠近工件的工件的局部区域 刀具安装在主轴上。 安装在机器上并邻近发射器定位的粉末输送喷嘴将粉末输送到梁的路径中的沉积区域,使得材料沉积和激光辅助研磨可以在单个工作空间中基本上同时进行。

    Laser assisted machining process with distributed lasers
    4.
    发明授权
    Laser assisted machining process with distributed lasers 有权
    激光辅助加工加工分布式激光器

    公开(公告)号:US08053705B2

    公开(公告)日:2011-11-08

    申请号:US11517543

    申请日:2006-09-07

    Applicant: Yung C. Shin

    Inventor: Yung C. Shin

    CPC classification number: B23P25/006 B23K26/0823

    Abstract: Laser assisted machining process and machine utilizing multiple distributed laser units that are strategically distributed around the workpiece being machined to simultaneously heat the workpiece, creating a desired temperature distribution for laser assisted machining. Sequential incremental heating from different directions and positions are used, resulting in longer tool life and shorter machining time.

    Abstract translation: 激光辅助加工工艺和机器利用多个分布式激光器单元,这些分布式激光单元被策略地分布在被加工的工件周围,以同时加热工件,产生用于激光辅助加工的所需温度分布。 使用从不同方向和位置进行的连续增量加热,使刀具寿命更长,加工时间更短。

    INTELLIGENT OPTIMIZATION METHOD AND SYSTEM THEREFOR
    5.
    发明申请
    INTELLIGENT OPTIMIZATION METHOD AND SYSTEM THEREFOR 审中-公开
    智能优化方法及其系统

    公开(公告)号:US20090138115A1

    公开(公告)日:2009-05-28

    申请号:US12323972

    申请日:2008-11-26

    CPC classification number: G06N5/003 G05B17/02 G06Q10/04

    Abstract: A method and system of optimizing a complex manufacturing process performed by an apparatus on a subject to achieve at least one processing objective. The system includes a graphical user interface, a process module, and an optimization module. The process module includes a training module, an empirical relationships database, an analytical equations database, a heuristic knowledge database, and a process models database. The graphical user interface is used to input at least one processing variable and constraints for the processing objective of the complex manufacturing process. The training module generates empirical relationships from the processing variable and empirical data obtained from the complex manufacturing process. The process module generates a process model that takes into consideration heuristic knowledge of the complex manufacturing process stored in the heuristic knowledge database, empirical relationships stored in the empirical relationships database, and optionally analytical equations stored in the analytical equations database and relating to the complex manufacturing process. The optimization module employs the process model to optimize the complex manufacturing process.

    Abstract translation: 一种优化由对象上的装置执行的复杂制造过程以实现至少一个处理目标的方法和系统。 该系统包括图形用户界面,处理模块和优化模块。 过程模块包括训练模块,经验关系数据库,分析方程数据库,启发式知识数据库和过程模型数据库。 图形用户界面用于为复杂制造过程的处理目标输入至少一个处理变量和约束。 培训模块从处理变量和从复杂制造过程获得的经验数据生成经验关系。 过程模块生成过程模型,其考虑存储在启发式知识数据库中的复杂制造过程的启发式知识,存储在经验关系数据库中的经验关系,以及存储在分析方程式数据库中的有关复杂制造的分析方程 处理。 优化模块采用流程模型优化复杂的制造过程。

    Intelligent optimization method and system therefor
    6.
    发明授权
    Intelligent optimization method and system therefor 有权
    智能优化方法及其系统

    公开(公告)号:US09367060B2

    公开(公告)日:2016-06-14

    申请号:US13418314

    申请日:2012-03-12

    Abstract: A method and system of optimizing a complex manufacturing process performed to achieve one or more processing objectives for the process and/or a component produced by the process. The system includes a graphical user interface, a process module, and an optimization module. The process module includes a training module, an empirical relationships database, an analytical equations database, a heuristic knowledge database, and a process models database. The graphical user interface is used to input one or more processing variables and constraints for the processing objective. The training module generates empirical relationships from the processing variable and empirical data obtained from the manufacturing process. The process module generates a process model that takes into consideration heuristic knowledge of the manufacturing process, empirical relationships, and optionally analytical equations relating to the manufacturing process. The optimization module employs the process model to optimize the manufacturing process.

    Abstract translation: 优化复杂制造过程的方法和系统,该方法和系统执行以实现该过程所产生的一个或多个处理目标和/或由该过程产生的部件。 该系统包括图形用户界面,处理模块和优化模块。 过程模块包括训练模块,经验关系数据库,分析方程数据库,启发式知识数据库和过程模型数据库。 图形用户界面用于为处理目标输入一个或多个处理变量和约束。 培训模块从处理变量和从制造过程获得的经验数据生成经验关系。 过程模块生成一个过程模型,其考虑制造过程的启发式知识,经验关系以及与制造过程有关的可选分析方程。 优化模块采用流程模型优化制造过程。

    Laser-assisted micromachining system and method
    7.
    发明授权
    Laser-assisted micromachining system and method 有权
    激光辅助微加工系统及方法

    公开(公告)号:US08847114B1

    公开(公告)日:2014-09-30

    申请号:US12116768

    申请日:2008-05-07

    Applicant: Yung C. Shin

    Inventor: Yung C. Shin

    CPC classification number: B23K26/02 B23K26/0093 B23K26/06 B23P25/006

    Abstract: A novel apparatus and method for laser-assisted micro-milling. The disclosed laser-assisted micro-milling system and method provides unique micro-milling capabilities for very difficult-to-machine materials, such as ceramics, high temperature alloys and composites. A low power laser beam is focused at a very small spot, thus producing a very high power density, the spot being located just ahead of a mechanical micro-milling cutter to preheat the material prior to machining. This localized heating thermally weakens the workpiece resulting in lower cutting forces, improved surface finish, and longer tool life. The system is capable of micro-milling difficult-to-machine materials that may be conductive or non-conductive with high material removal rates compared to existing systems and methods.

    Abstract translation: 一种用于激光辅助微铣削的新颖设备和方法。 所公开的激光辅助微研磨系统和方法为非常难加工的材料如陶瓷,高温合金和复合材料提供独特的微研磨能力。 低功率激光束聚焦在非常小的位置,从而产生非常高的功率密度,该光点位于机械微铣刀前面,用于在加工前预热材料。 这种局部加热使工件加热变薄,导致切削力降低,表面光洁度提高,刀具寿命更长。 该系统能够与现有的系统和方法相比,以高的材料去除速率对可能导电或不导电的难加工材料进行微铣削。

    INTELLIGENT OPTIMIZATION METHOD AND SYSTEM THEREFOR
    8.
    发明申请
    INTELLIGENT OPTIMIZATION METHOD AND SYSTEM THEREFOR 有权
    智能优化方法及其系统

    公开(公告)号:US20120191235A1

    公开(公告)日:2012-07-26

    申请号:US13418314

    申请日:2012-03-12

    Abstract: A method and system of optimizing a complex manufacturing process performed to achieve one or more processing objectives for the process and/or a component produced by the process. The system includes a graphical user interface, a process module, and an optimization module. The process module includes a training module, an empirical relationships database, an analytical equations database, a heuristic knowledge database, and a process models database. The graphical user interface is used to input one or more processing variables and constraints for the processing objective. The training module generates empirical relationships from the processing variable and empirical data obtained from the manufacturing process. The process module generates a process model that takes into consideration heuristic knowledge of the manufacturing process, empirical relationships, and optionally analytical equations relating to the manufacturing process. The optimization module employs the process model to optimize the manufacturing process.

    Abstract translation: 优化复杂制造过程的方法和系统,该方法和系统执行以实现该过程所产生的一个或多个处理目标和/或由该过程产生的部件。 该系统包括图形用户界面,处理模块和优化模块。 过程模块包括训练模块,经验关系数据库,分析方程数据库,启发式知识数据库和过程模型数据库。 图形用户界面用于为处理目标输入一个或多个处理变量和约束。 培训模块从处理变量和从制造过程获得的经验数据生成经验关系。 过程模块生成一个过程模型,其考虑制造过程的启发式知识,经验关系以及与制造过程有关的可选分析方程。 优化模块采用流程模型优化制造过程。

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