摘要:
A method of making a chemical-resistant concrete composition, namely a quartz-based casting composition, is provided. The quartz-based casting composition provides excellent resistance to attack by chemicals, including weak and strong acids. The quartz-based casting composition is useful as concrete in various construction applications where corrosion resistance is needed. The casting composition includes a dry component and a wet component. The dry component includes about 25% to about 100% by weight quartz and the corrosion resistance increases with increasing quartz content.
摘要:
A method of providing a chemically inert concrete includes the steps of providing and mixing an aqueous colloidal silica dispersion with a quantity of glass particles. The chemically inert concrete includes, based on dry weight, about 50% to about 95% by weight of the glass particles and about 3% to about 40% by weight of the colloidal silica particles. The chemically inert concrete is substantially or totally free of Group I and Group II metal oxides, exclusive of the glass particles, and is substantially or totally free of cement.
摘要:
A refractory kiln car formed using a refractory composition has excellent resistance to high-temperature thermal shock and creep. The refractory composition is based primarily on chamotte having controlled particle sizes, and may also include mullite, fused silica, calcined alumina and microsilica, having controlled particle sizes. The refractory composition includes an aqueous colloidal silica binder that provides excellent castability and binding between the ingredients following drying.
摘要:
A refractory composition includes a first set of components and a colloidal silica binder. The first set of components includes alumina and zirconia. The colloidal silica binder is provided at 5 wt % to 20 wt % of the dry weight of the first set of components. The refractory composition includes 45 wt % to 75 wt % alumina, 15 wt % to 30 wt % zirconia, and 10 wt % to 30 wt % silica.
摘要:
An adjustable form used for forming or repairing a refractory lining includes an adjustable frame constructed from a plurality of intersecting beams, at least some of which are adjustable, and a form connected to the adjustable frame. The frame can be adjusted in at least one direction and, preferably, in more than one direction. By properly adjusting the frame, the adjustable form can be used to form a refractory lining in different metal containment devices varying in dimensions, and can also be used to repair existing refractory linings. The adjustable form is inserted into a metal containment device at a distance from the floor and walls of the metal containment device, and refractory material is poured into the space between the adjustable form and the metal containment device.
摘要:
A tundish baffle having a plurality of fluted openings is provided. The fluted openings interrupt and remove inclusions from molten metal passing through the baffle, using a plurality of obstructive peaks and valleys located at the perimeters of the openings. The fluted openings also include central portions which are not obstructed by the flutes, through which molten metal can flow in a regular fashion.
摘要:
A process for reinforcing porous refractories with fillers, such as carbon particles, is provided. First, filler particles are mixed with a liquid resin to produce a liquid mixture. The mixture is allowed to seep into the pores of the refractory, preferably by immersing the refractory in said mixture in an evacuated tank. The refractory can be removed from the mixture and excess mixture can be allowed to drip from the refractory. The refractory is then cured, preferably by heating. The refractory is strengthened by the process to better withstand heat fluctuations encountered, for example, in the steel refining process.
摘要:
A refractory kiln car formed using a refractory composition has excellent resistance to high-temperature thermal shock and creep. The refractory composition is based primarily on chamotte having controlled particle sizes, and may also include mullite, fused silica, calcined alumina and microsilica, having controlled particle sizes. The refractory composition includes an aqueous colloidal silica binder that provides excellent castability and binding between the ingredients following drying.
摘要:
A method of making a refractory article having excellent high-temperature thermal shock resistance and creep resistance is provided. The method includes the step of providing a refractory composition primarily composed of chamotte having controlled particle sizes. The refractory composition may also include mullite, fused silica, calcined alumina and microsilica having controlled particle sizes, and further includes an aqueous colloidal silica binder. The refractory composition is then formed into a refractory article, which is dried and hardened.
摘要:
A slurry composition for a mold and method of use thereof. The slurry composition includes about 45-80% by weight alumina, about 10-30% by weight silicon carbide, and about 10-50% by weight colloidal silica. In one aspect, the alumina component comprises a material selected from the group consisting of brown fused alumina, white fused alumina, tabular alumina, calcined alumina, and mixtures thereof. In another aspect, the composition includes fumed silica at 2-5% by weight. The composition may also include a setting agent at 0.05-2% by weight.