摘要:
An ultrasonic device comprising a fusion chamber (10) with an inlet bore (11) for a polymer in pellet, powder or tablet form, a plunger that modifies the volume of the fusion chamber, an outlet bore (12) that communicates with a mould (60), a sonotrode bore (13) through which a distal portion (21) of an ultrasonic head (20) is inserted into the fusion chamber, wherein the distal portion is separated from the rest of the ultrasonic head by a first nodal plane (PN1) in correspondence of a first surface (S1) in contact with a complementary surface of a ring seal (30) that closes the fusion chamber, the ultrasonic head including a second nodal plane (PN2) away from and parallel to the first nodal plane in correspondence of or adjacent to a second surface (S2) wherein an anchoring device (40) presses the ultrasonic head against the ring seal ensuring a tight closure.
摘要:
An ultrasonic-assisted injection molding system and method for making precisely-shaped articles. A source of ultrasonic energy is positioned to apply vibrational energy to a mold cavity connected to at least one gate in flow communication with a source of molten (co)polymer. The mold is heated to a temperature of 104-116° C., and the molten (co)polymer is injected into the mold cavity. After cooling the mold until the molten (co)polymer within the gate has solidified, ultrasonic energy is applied to the mold without remelting the solidified (co)polymer within the gate until the temperature increases to 116-122° C., thereby substantially relieving flow induced stresses. The mold is then cooled until the temperature decreases to 101-107° C., and is thereafter heated until the temperature increases to 116-122° C., thereby substantially relieving any thermally induced stresses. The mold is cooled until the molten (co)polymer has solidified, thereby forming a precision molded plastic optical element.
摘要:
An in-mold vibratile injection compression molding method and molding apparatus thereof are described. While performing a filling stage, a first piezoelectric actuator and a second piezoelectric actuator are use to vibrate the molding material along at least two directions for precisely filling the molding material into the micro-structure in order to avoid the form error, to increase the groove filling rate and to improve the residual stress.
摘要:
Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.
摘要:
The present invention relates to a method for equalizing the orientation of fillers and/or distribution of fillers in a molding compound comprising filled plastic material of an injection molded part. A method of this type is required in particular during injection molding.The method according to the invention is characterized in that the injection mold and the molding compound are supplied with sound during injection molding in the injection mold. The sound has a frequency in the range of the spectrum of the first ten natural frequencies of the filler-matrix system. By supplying with this sound, the fillers, for example fibers, are distributed within the injection molding compound in a more isotropic manner with respect to their orientation and distribution so that significantly better mechanical and optical properties of the injection molded part are produced.
摘要:
High-precision, low-cost molding of dynamic pressure generating grooves is made possible.An ultrasonic generating device 20 is connected to an injection mold 10. The dynamic pressure generating grooves are molded by means of radial dynamic pressure generating groove forming parts 16 and a thrust dynamic pressure generating groove forming part 17 provided in the injection mold 10, with ultrasonic vibration generated by the ultrasonic generating device 20 being applied to the injection mold 10 during the injection molding.
摘要:
In order to provide a molding method of polylactic resin by which a container or package having a transparent part can be fabricated with high heat resistance, polylactic resin is injected into a cavity, vibrations are added to the polylactic resin while a screw is kept at a charging completion position, and the process is switched to a pressure holding process after the addition of vibrations is completed.
摘要:
The invention relates to a method and an installation for processing thermoplastic synthetic materials. According to the invention, the melt strands or the like are displaced in oscillation or pulsation in order to indent or penetrate the joint lines between at least two injection strands.
摘要:
A system for fluid processing is provided to control shear, point velocity and pressure in either a Newtonian or non-Newtonian fluid which includes creation of three fields, namely a dynamic microshear field, a dynamic velocity field and a dynamic pressure field, with the fields being created by the injection of energy between 1 KHz and 10 MHz into the fluid. Control is achieved by control of the angle at which mechanical energy is delivered, steering and/or focusing of the energy, control of the amplitude of the energy waveform, of the energy, and control of the frequency of the energy in one embodiment to eliminate standing waves. By controlling the three fields, the system is able to control overall fluid behavior. In one embodiment, energy is injected into a fluid at any angle to the direction of flow assuming the fluid is flowing, with the injected energy providing a predetermined controllable zone of energy in the fluid at the region of energy injection. In another embodiment, the container itself is a transducer that acts as a processor, where the energy comes from the container itself. In a further embodiment, a phased array is used for electronically steering and focusing energy to any point within the fluid volume to provide for the desired shear, velocity and pressure distributions. Note that the direction and focusing of the injection of energy is turnable by physically moving a transducer or by the use of a phased array.