Methods and apparatus for producing and treating novel elastomer composites

    公开(公告)号:US20060079608A1

    公开(公告)日:2006-04-13

    申请号:US11203568

    申请日:2005-08-12

    IPC分类号: C08J3/22

    摘要: Elastomer masterbatch is processed in a continuous compounder having multiple parallel elongate rotors axially oriented in an elongate processing chamber. Optionally, additional materials are compounded into the masterbatch, e.g., additives, other elastomeric compositions, etc. Preferably, the masterbatch then is further processed in an open mill. Excellent control of Mooney Viscosity is achieved. In certain preferred embodiments, elastomer composites are produced by novel continuous flow methods and apparatus in which fluid streams of particulate filler and elastomer latex are fed to the mixing zone of a coagulum reactor to form a coagulated mixture in semi-confined flow continuously from the mixing zone through a coagulum zone to a discharge end of the reactor. The particulate filler fluid is fed under high pressure to the mixing zone, such as to form a jet stream to entrain elastomer latex fluid sufficiently energetically to substantially completely coagulate the elastomer with the particulate filler prior to the discharge end without need of adding acid or salt solution or other coagulation step. The coagulated elastomer and particulate filler composite is fed into the aforesaid continuous compounder for processing and control of its moisture level and Mooney Viscosity. Novel elastomer composites are produced. Such novel elastomer composites combine material properties and characteristics, such as choice of filler, elastomer, level of filler loading, moisture level, Mooney Viscosity, balance between molecular weight and amount of bound rubber, and macro-dispersion not previously achieved.

    PROCESS FOR PREPARING GRANULES OF PIGMENTS BY MEANS OF DOUBLE EXTRUSION
    5.
    发明申请
    PROCESS FOR PREPARING GRANULES OF PIGMENTS BY MEANS OF DOUBLE EXTRUSION 有权
    通过双重挤出制备色素颗粒的方法

    公开(公告)号:US20100004387A1

    公开(公告)日:2010-01-07

    申请号:US12376207

    申请日:2006-08-09

    申请人: Giovanni Broggi

    发明人: Giovanni Broggi

    IPC分类号: C09B67/22 B29B9/00

    摘要: A process for the production of a particle composition containing, at least one resin and at least one pigment is described, said process comprising the following steps : •extrusion of a mixture containing said at least one resin and said at least one pigment without induced heating; •subsequent extrusion, with induced heating, of the mixture obtained from the preceding extrusion; •granulation of the mixture thus obtained. With the abovementioned process it is possible to obtain a composition having granules with an average diameter less than 2 microns and a greater homogeneity than the known processes.

    摘要翻译: 描述了生产含有至少一种树脂和至少一种颜料的颗粒组合物的方法,所述方法包括以下步骤:将含有所述至少一种树脂和所述至少一种颜料的混合物的混合物进行挤出而不引起加热 ; 随后通过诱导加热挤出从先前挤出得到的混合物; 如此获得的混合物的结晶。 通过上述方法,可以获得具有平均直径小于2微米并且具有比已知方法更大的均匀性的颗粒的组合物。

    Methods and apparatus for producing and treating novel elastomer composites
    6.
    发明授权
    Methods and apparatus for producing and treating novel elastomer composites 有权
    新型弹性体复合材料的生产和处理方法与装置

    公开(公告)号:US07582689B2

    公开(公告)日:2009-09-01

    申请号:US11203568

    申请日:2005-08-12

    IPC分类号: C09B67/00

    摘要: Elastomer masterbatch is processed in a continuous compounder having multiple parallel elongate rotors axially oriented in an elongate processing chamber. Optionally, additional materials are compounded into the masterbatch, e.g., additives, other elastomeric compositions, etc. Preferably, the masterbatch then is further processed in an open mill. Excellent control of Mooney Viscosity is achieved.In certain preferred embodiments, elastomer composites are produced by novel continuous flow methods and apparatus in which fluid streams of particulate filler and elastomer latex are fed to the mixing zone of a coagulum reactor to form a coagulated mixture in semi-confined flow continuously from the mixing zone through a coagulum zone to a discharge end of the reactor. The particulate filler fluid is fed under high pressure to the mixing zone, such as to form a jet stream to entrain elastomer latex fluid sufficiently energetically to substantially completely coagulate the elastomer with the particulate filler prior to the discharge end without need of adding acid or salt solution or other coagulation step. The coagulated elastomer and particulate filler composite is fed into the aforesaid continuous compounder for processing and control of its moisture level and Mooney Viscosity. Novel elastomer composites are produced. Such novel elastomer composites combine material properties and characteristics, such as choice of filler, elastomer, level of filler loading, moisture level, Mooney Viscosity, balance between molecular weight and amount of bound rubber, and macro-dispersion not previously achieved.

    摘要翻译: 弹性体母料在具有在细长处理室中轴向取向的多个平行细长转子的连续混合器中加工。 任选地,将另外的材料混合到母料中,例如添加剂,其它弹性体组合物等。优选地,母料在开炼机中进一步加工。 实现门尼粘度的良好控制。 在某些优选实施方案中,通过新颖的连续流动方法和装置制备弹性体复合材料,其中颗粒填料和弹性体胶乳的流体流被输送到凝结物反应器的混合区,以从混合物连续形成半约束流中的凝结混合物 通过凝结区到达反应器的排放端。 颗粒状填充液在高压下进料到混合区,例如形成喷射流以充分力量地夹带弹性体胶乳流体,以在排出端之前用颗粒填料基本上完全凝固弹性体,而不需要加入酸或盐 溶液或其他凝结步骤。 将凝固的弹性体和颗粒填料复合物进料到上述连续混合器中,以加工和控制其水分含量和门尼粘度。 生产新型弹性体复合材料。 这种新型弹性体复合材料结合了材料性质和特性,例如填料,弹性体的选择,填料含量,水分含量,门尼粘度,分子量与结合橡胶量之间的平衡以及以前未达到的宏观分散。

    Dewatering and drying of EP(D)M
    9.
    发明授权
    Dewatering and drying of EP(D)M 失效
    EP(D)M的脱水和干燥

    公开(公告)号:US5729911A

    公开(公告)日:1998-03-24

    申请号:US773039

    申请日:1996-12-23

    摘要: A process for continuous dewatering/drying of EP(D)M rubber is disclosed. The process comprises continuously charging wet EP(D)M crumb into a single screw extruder having particular structural features and conveying the wet crumb through the length of the extruder under conditions sufficient to expel water, increase the pressure across the die plate of the extruder and heat the crumb. The dried crumb thus extruded is characterized in that it contains less than 1% water. The single screw extruder suitable for the process comprises an inlet or feeding end, an expeller section which contains cage bars, an expander section having a solid shell cover positioned immediately downstream from the expeller section, a die plate and a screw having a constant pitch and a, preferably gradually, decreasing channel depth.

    摘要翻译: 公开了EP(D)M橡胶的连续脱水/干燥方法。 该方法包括将湿EP(D)M碎屑连续加入到具有特定结构特征的单螺杆挤出机中,并在足以排出水的条件下输送湿碎屑穿过挤出机的长度,增加挤出机模板上的压力, 加热面包屑 由此挤出的干燥碎屑的特征在于其含有少于1%的水。 适用于该方法的单螺杆挤出机包括入口或进料端,包含笼杆的挤出机部分,具有紧邻排出部分的下游的固体壳盖的膨胀器部分,具有恒定间距的模板和螺杆, a,优选地逐渐减小的通道深度。