Abstract:
A method for manufacturing a tyre is provided, in particular a run-flat tyre. The method includes providing a drum with a first shrink section and a second shrink section. Each shrink section is provided with a shrink surface that is radially movable. The method includes moving the shrink surfaces radially inwards with respect to the central axis from a level position to a shrink position in which the drum, at the shrink surfaces, has a circumference with a second diameter that is smaller than the first diameter, while creating a partial vacuum between the shrink surfaces and a first tyre layer at the first shrink section and the second shrink section. The method further includes shrinking the first tyre layer onto the shrink surfaces in the shrink position under the influence of the partial vacuum. A drum for use in the aforementioned method is also disclosed.
Abstract:
The invention provides in a first aspect a method of converting a tire building drum into a sleeveless tire building drum. The method comprising the steps of providing a tire building drum having a center sleeve, removing the center sleeve, providing a plurality of cover plates and a plurality of segments located underneath the coverplates, the segments connected to radially oriented pistons for radial movement of the center section; Providing a plurality of holes on said coverplates, connected the holes to a fluid manifold, and connecting the manifold to a vacuum source. The invention provides in a second aspect, a sleeveless tire building drum which includes a rotatable drum comprising a left and right section and a center section. The center section is radially expandable, and the left and right sections are axially movable. The center section has a plurality of coverplates mounted on the circumference of the center section, the coverplates having an outer surface having a plurality of holes, and a inner surface having a manifold connected to the plurality of holes, said manifold connected to a vacuum source, wherein the center section of the tire building drum does not have an outer sleeve.
Abstract:
A method for manufacturing a tire includes the steps of preparing strip sections, laying down a first series of the strip sections on a toroidal support, applying at least primary portions of annular reinforcing structures against end flaps of the strip sections of the first series at axially-opposite positions relative to an equatorial plane of the toroidal support, and laying down on the toroidal support at least one second series of the strip sections. Each strip section extends in a substantially U-shaped configuration around a cross-sectional outline of the toroidal support. First series strip sections are circumferentially distributed according to a pitch corresponding to a multiple of their width. Second series strip sections extend between consecutive first series strip sections and include end flaps overlapping respective primary portions of the annular reinforcing structures at an axially-opposite position relative to end flaps of the first series strip sections.
Abstract:
Formation of a carcass ply takes place by laying down onto a toroidal support (11), a first and a second series of strip-like sections (13, 14) cut to size from a continuous strip-like element (2a) and each comprising longitudinal thread-like elements (15) incorporated into a layer of elastomer material (18). The sections (13) of the first series are sequentially disposed at some circumferential distance from each other, to form side portions (19) to the end flaps (19a) of which primary portions (4a) of respective bead-reinforcing structures (4) are applied. The sections (14) of the second series are each interposed in the space defined between two sections of the first series (13), with the respective end flaps (20a) overlapping the primary portions (4a) of the annular structures (4). Additional portions (24) of the annular structures are applied to the end flaps (20a) of the sections (14) belonging to the second series.
Abstract:
A fully automatic machine for producing "green tires" or unvulcanized tire carcasses, especially suitable for making tubeless tires. The machine comprises a plurality of interconnected and dependent assembles or stations where specialized operations, normally done semi-automatically or by hand, are carried out by mechanical devices acting in sequence. The machine includes, a plurality of conventional tire building drums continuously moving between horizontally disposed, stationary table assemblies where innerliner and chafer strips, and first and second ply material are successively wrapped on the drums as they move across the table on which the material is positioned. The wrapped drums from these assemblies, are sent to turret units where they are accurately positioned for receiving beads, tread cushion, stitching, strips of whitewall, if required, and are discharged from the collapsed drums for removal and storage. The stripped drums, or drums from which tires are removed, are automatically expanded and recycled through the assemblies for building more tire carcasses.
Abstract:
A manufacturing device for an unvulcanized band-shaped rubber member is provided. A position sensor detects, across a width direction of the band-shaped rubber member, leading and trailing ends of the band-shaped rubber member placed in a flat state on a conveyor, holding portions arranged side by side in the width direction hold at least one of the leading or trailing ends, with movement portions allowing the holding portions to move individually in a front-rear direction, the leading and the trailing ends are held by the leading and trailing end holding mechanisms, respectively, and a control unit controls a displacement of the movement portions in the front-rear direction based on data from the position sensor and a target length to adjust elongation in the front-rear direction at or near a held portion held by each of the holding portions to achieve the target length of the band-shaped rubber member.
Abstract:
A carcass structure for a vehicle wheel tyre includes at least one carcass ply comprising thread elements substantially disposed transversely of a circumferential extension of the carcass structure, and at least one pair of annular reinforcing structures disposed close to respective inner circumferential edges of the at least one carcass ply. Each of the annular reinforcing structures includes at least one first circumferentially-inextensible annular insert formed of at least one first elongated element extending in concentric coils, and at least one second circumferentially-inextensible annular insert formed of at least one second elongated element extending in concentric coils. The at least one carcass ply has end flaps each turned back around an inner circumferential edge of a respective first annular insert and each axially interposed between respective first and second annular inserts. A method of manufacturing the carcass structure is also disclosed.
Abstract:
A tyre for a vehicle wheel includes a carcass structure, a belt structure, a tread band, and sidewalls. The carcass structure includes at least one first and second carcass ply and a pair of annular reinforcing structures. The carcass plies are formed of strip sections extending in a substantially U-shaped conformation, including at least two parallel thread elements at least partly coated with elastomer material. The at least one first (second) carcass ply includes a first (third) and second (fourth) series of strip sections arranged in mutually-alternating sequence along a circumferential extension of the carcass structure. The annular reinforcing structures include first and second primary portions. The first (second) primary portion includes an axially-inner side turned towards end flaps of the strip sections of the first (third) series and an axially-outer side turned towards end flaps of the strip sections of the second (fourth) series.
Abstract:
A method of manufacturing a carcass structure for vehicle tyres includes preparing strip sections, each comprising longitudinal and parallel thread elements coated at least partly with at least one layer of raw elastomer material. A first series of strip sections is laid down onto a toroidal support. First primary portions of annular reinforcing structures are applied against end flaps of the first series strip sections. At least one second series of strip sections is laid down onto the toroidal support. Together, the first and second series define a first carcass ply. A third series of strip sections is laid down onto the toroidal support. Second primary portions of the annular reinforcing structures are applied against end flaps of the third series strip sections. At least one fourth series of strip sections is laid down onto the toroidal support. Together, the third and fourth series define a second carcass ply.