Abstract:
A boot in a boot assembly in a fuel system includes an elongate boot body defining a longitudinal axis and having an inner boot surface. An injector portion of the boot has a window formed therein receiving an electrical connector of a fuel injector. The injector portion also includes a plurality of radially inward standoff protrusions in contact with the fuel injector to maintain an air gap clearance between an inner surface of the boot and the fuel injector.
Abstract:
In a fuel injector, the temperature differential between a distributor plate, through which relatively cool fuel passes, and the manifold to which the distributor plate is bonded causes stresses and strains that can reduce the durability and longevity of the fuel injector. In disclosed embodiments, the distributor plate is bonded to an outer arm and inner arm. These arms act as levers to take up the stresses and strains caused by the temperature differential, thereby increasing the durability and longevity of the fuel injector.
Abstract:
A fluid injector has a solid state actuator and a control piston unit arranged in a recess of an injector body. A transmission pin mechanically couples the actuator to the control piston unit. A first control chamber, coupled hydraulically to a second control chamber, is delimited by the control piston unit and the injector body. A control piston of the control piston unit has an end surface that is coupled to the transmission pin and which delimits the first control chamber. The control piston unit has a control sleeve arranged coaxially with the control piston and an inwardly directed projection that provides a driving coupling between the control piston and the control sleeve after a predefined control stroke of the control piston. The driving coupling results in the control piston influencing a free volume of the first control chamber during an axial movement of the control piston.
Abstract:
The present invention relates to a control valve for a fuel injector. The control valve has a control valve body which defines a supply passage for high pressure fuel. A control chamber and a pressure compensating chamber are provided in the control valve. The control chamber and the pressure compensating chamber are both in fluid communication with the supply passage. A control valve member is provided for controlling fuel pressure in the control chamber. The pressure compensating chamber is spaced radially outwardly from the control chamber. The invention also relates to a control valve member having a pressure compensating cavity.
Abstract:
A valve for metering fluid having a valve assembly which meters the fluid, and a hydraulic coupler assigned to the valve assembly. The coupler has a housing cup having a cup bottom, cup wall and cup opening; a piston is guided inside the housing cup in axially displaceable manner and delimits a fluid-filled coupler gap in the direction of the cup bottom and delimits an annular gap in the direction of the cup wall; and a cap-shaped diaphragm having a cap bottom and cap shell, which covers the annular gap at the cup opening by the cap bottom and overlaps the cup wall of the housing cup by the cap shell, and is fixed in place at the piston and cup wall in fluid-tight manner.
Abstract:
A method includes: filling a chamber having a recirculating valve, a piston, a cap valve, an injector valve and an injection orifice with a liquid by closing the injector valve and circulating the liquid from a source through the recirculating valve and the cap valve; then isolating the chamber from the source by closing the recirculating valve and the cap valve then allowing pressure within the chamber to follow a cylinder pressure by mechanically coupling the cylinder pressure into the chamber; and energizing an injector coil with electric current that pulls a solenoid assembly in an upward direction opening the injector valve, further motion of the solenoid assembly drawing the piston upward, wherein liquid in the chamber is compressed by the piston to a higher pressure than the cylinder pressure, which has the effect of injecting an electronically controlled stream of liquid out of the chamber through the injection orifice.
Abstract:
An injector includes an actuator arranged in an actuator space, a piston guide having a bore hole, and a piston arranged in the bore hole. The piston has a first end face facing the actuator and delimiting a first space in and/or on the bore hole, and a second end face lying opposite the first space and delimiting an adjoining second space in and/or on the bore hole. The piston is arranged between the first and second spaces, and a gap extends around the circumference of the piston between the piston and the bore hole. The piston includes a first material and the piston guide includes a second material, the first and second materials having different thermal expansion properties such that when the piston guide and/or piston are heated, the gap width of the gap decreases to limit fuel leakage between the first space and second spaces.
Abstract:
The present disclosure provides a fuel injector including a magnetostrictive actuator that is capable of precise control of a needle or nozzle valve element. The magnetostrictive actuator is direct-acting on the nozzle valve element, which extends into the magnetostrictive actuator, providing a compact fuel injector configuration that may provide rate-shaping of a fuel injection event.
Abstract:
A piezo injector includes a piezo actuator arranged in an actuator chamber and a valve plunger arranged in a valve plunger bore and having a first end face facing the piezo actuator. The valve plunger is arranged between a first control chamber defined by a valve plunger bore portion delimited by the first end face and a spring chamber formed by a valve plunger bore portion opposite the first control chamber. A second control chamber is delimited by a second face of a nozzle needle and a sleeve guided by the nozzle needle. A leakage pin is arranged in a leakage pin bore between the piezo actuator and the first end face of the valve plunger. The leakage pin bore is formed in an intermediate plate arranged on a side of a control plate facing the piezo actuator, the valve plunger bore being formed in said control plate.
Abstract:
A method of operating a pressure compensated fuel injector includes: filling a fuel chamber with a charge of fuel by closing an injector valve and circulating a fuel from a fuel source through a plurality of recirculating valves and a cap valve; then isolating the fuel chamber and the charge of fuel from the fuel source; then equalizing a pressure within the fuel chamber to a rising pressure outside the fuel chamber by reducing a volume of the isolated fuel chamber; and then activating a solenoid that is coupled to the injector valve, opening the injector valve; and then further reducing the volume of the isolated fuel chamber to apply an over pressure within the chamber, pumping fuel from the fuel chamber through the injection orifice.