Method and system for adjusting the flow rate of charge material in a charging process of a shaft furnace
    1.
    发明授权
    Method and system for adjusting the flow rate of charge material in a charging process of a shaft furnace 有权
    在竖炉加料过程中调整充料材料流量的方法和系统

    公开(公告)号:US09031704B2

    公开(公告)日:2015-05-12

    申请号:US13148953

    申请日:2010-02-11

    摘要: In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. Pre-determined valve characteristics for certain types of material are provided, each indicating the relation between flow rate and valve setting for one type of material. According to the invention, a specific valve characteristic is stored for each batch of charge material, each specific valve characteristic being bijectively associated to one batch and indicating the relation between flow rate and valve setting of the flow control valve specifically for the associated batch. In relation to discharging a given batch of the sequence the invention proposes: using the stored specific valve characteristic associated to the given batch for determining a requested valve setting corresponding to a flow rate setpoint and using the requested valve setting to operate the flow control valve; determining an actual average flow rate for the discharge of the given batch; correcting the stored specific valve characteristic associated to the given batch in case of a stipulated deviation between the flow rate setpoint and the actual average flow rate.

    摘要翻译: 在立式炉,特别是高炉的充电过程中,通常使用流量控制阀从一个上料斗中循环排出一批充电材料到炉中。 提出了一种在这种过程中调节充电材料的流量的方法和系统。 提供了某些类型材料的预定阀门特性,每个都表示一种材料的流量与阀门设置之间的关系。 根据本发明,针对每批充电材料存储特定的阀门特性,每个特定的阀门特性与一个批次大体上相关联,并指示流量控制阀的流量与阀门设置之间的关系,专门针对相关批次。 关于排放本发明的给定批次,本发明提出:使用与给定批次相关联的存储的特定阀特性来确定对应于流量设定点的所请求的阀设置,并使用所请求的阀设置来操作流量控制阀; 确定给定批次的排放的实际平均流量; 在流量设定点和实际平均流量之间的规定偏差的情况下,校正与给定批次相关联的存储的特定阀特性。

    Remote Wireless Communication Control System for Submerged Arc Furnace Reactive Compensation
    3.
    发明申请
    Remote Wireless Communication Control System for Submerged Arc Furnace Reactive Compensation 审中-公开
    用于埋弧炉无功补偿的远程无线通信控制系统

    公开(公告)号:US20150066210A1

    公开(公告)日:2015-03-05

    申请号:US14469966

    申请日:2014-08-27

    发明人: Jianle You

    摘要: The present invention relates to a remote wireless communication control system for submerged arc furnace reactive compensation. The system includes a remote wireless communication control machine and a submerged arc furnace reactive compensation device. The remote wireless communication control machine further includes a MS-RSCM302 security communication module integrated with a MS-3G network communication module, and a MS-NC2 serial port conversion module. The submerged arc furnace reactive compensation device includes a control cabinet and a capacitance automatic compensation cabinet. The control cabinet comprises a MS-RSCM302 security communication module, a MS-NC2 serial port conversion module, a DVPEH2 PLC controller, a programmable multi-function network instrument and a touch screen; while the capacitance automatic compensation cabinet comprises multiple compensation units. The present invention performs remote Internet communication and data collection via cable modem, wireless transmission and 3G, while remote monitoring and data reading on each site are realized through installation of customized software in the computers and smart phones, to further remotely manage the actual operation status of the submerged arc furnace reactive compensation device and to solve such maintenance burdens as tedious on-site maintenance and long maintenance time.

    摘要翻译: 本发明涉及一种用于埋弧炉无功补偿的远程无线通信控制系统。 该系统包括远程无线通信控制机和埋弧炉无功补偿装置。 远程无线通信控制机还包括与MS-3G网络通信模块和MS-NC2串口转换模块集成的MS-RSCM302安全通信模块。 埋弧炉无功补偿装置包括控制柜和电容自动补偿柜。 控制柜包括MS-RSCM302安全通信模块,MS-NC2串口转换模块,DVPEH2 PLC控制器,可编程多功能网络仪器和触摸屏; 而电容自动补偿柜包括多个补偿单元。 本发明通过电缆调制解调器,无线传输和3G进行远程互联网通信和数据采集,同时通过在计算机和智能电话中安装定制软件实现每个站点上的远程监控和数据读取,以进一步远程管理实际操作状态 的埋弧炉无功补偿装置,解决了现场维护繁琐,维护时间长的维修负担。

    Sonic furnace monitoring apparatus
    5.
    发明授权
    Sonic furnace monitoring apparatus 失效
    声波炉监测仪

    公开(公告)号:US5557631A

    公开(公告)日:1996-09-17

    申请号:US239560

    申请日:1994-05-06

    摘要: Apparatus and method for obtaining accurate sonic input data from a metallurgical furnace, for accomplishing accurate control of a lance injecting oxygen and/or other substances into the melt. A remotely located hydrophone is placed in sonic communication with a liquid circuit cooling the lance. Sound levels and frequencies are picked up through the liquid, and transmitted to a programmable logic controller which generates control signals operating the lance. An associated real time analyzer compares the sonic signature of the input data to predetermined sonic signature data retained in memory, and adjusts lance operation through the programmable logic controller accordingly in order to operate the furnace optimally. Sonic transmission is more accurate, and the hydrophone is more protected from the harsh furnace environment due to its remote location and employment of liquid sound transmission, when compared to other microphone arrangements.

    摘要翻译: 用于从冶金炉获得精确的声波输入数据的装置和方法,用于实现将氧气和/或其它物质注入熔体中的喷枪的精确控制。 远程位置的水听器放置在与冷却喷枪的液体回路的声音通信中。 声级和频率通过液体拾取,并被传送到可编程逻辑控制器,该控制器产生操作喷枪的控制信号。 相关联的实时分析仪将输入数据的声音签名与保留在存储器中的预定声波签名数据进行比较,并相应地调整通过可编程逻辑控制器的喷枪操作,以便最佳地操作炉。 声音传输更准确,与其他麦克风装置相比,水听器由于其偏远的位置和使用液体声音传播而受到更严格的保护。

    Method and apparatus for cooling hot material
    6.
    发明授权
    Method and apparatus for cooling hot material 失效
    用于冷却热物料的方法和装置

    公开(公告)号:US5149266A

    公开(公告)日:1992-09-22

    申请号:US650735

    申请日:1991-02-05

    摘要: The invention relates to the cooling of hot, layered, granular material supported on an air permeable grate through which cooling air passes constantly. Some zones of the material layer have a higher temperature than other zones. Pulses of additional cooling air are passed through the higher temperature zones at such velocity as to enhance cooling and to relayer the material at such zones. In this way the degree of recuperation of the grate cooler can be substantially improved.

    摘要翻译: 本发明涉及冷却空气不断通过的透气格栅上的热分层颗粒材料的冷却。 材料层的某些区域的温度高于其他区域。 额外的冷却空气的脉冲以这样的速度通过较高温度区域,以增强冷却并将材料在这些区域上层叠。 以这种方式,可以显着地改善炉排冷却器的恢复程度。

    APPARATUS AND METHOD OF CONTROLLING COMBUSTION EXHAUST FOR REGENERATIVE HEATING FURNACE
    9.
    发明申请
    APPARATUS AND METHOD OF CONTROLLING COMBUSTION EXHAUST FOR REGENERATIVE HEATING FURNACE 审中-公开
    控制再生加热炉燃烧排放的装置及方法

    公开(公告)号:US20160161119A1

    公开(公告)日:2016-06-09

    申请号:US14906593

    申请日:2014-07-16

    申请人: SAC CO., LTD.

    IPC分类号: F23N5/02 F27D21/00 F23L15/02

    摘要: Provided is a method of controlling combustion of a regenerative heating furnace. The method controlled includes: a first step of sensing the temperature inside the furnace by a temperature sensor inside the heating furnace; a second step of receiving the measured temperature value inside the furnace, comparing the measured temperature value with a set reference temperature value, and outputting, to a sequence controller, an analog signal corresponding to a difference between the measured temperature value inside the furnace and the set reference temperature value; a third step of controlling combustion, and amounts of fuel, air, and discharged combustion gas of each of the burners by the sequence controller by a program set according to the outputted value in the second step; a fourth step of measuring the pressure inside the heating furnace due to combustion gas according to a combustion load; a fifth step of comparing the measured pressure value with the reference pressure, and outputting, the sequence controller, an analog signal corresponding to a difference between the measured pressure value and the reference pressure; and a sixth step of controlling, according to the outputted value of the fifth step, the discharge amount of combustion gas set in the third step by the sequence controller.

    摘要翻译: 提供一种控制再生加热炉的燃烧的方法。 所述方法控制包括:通过加热炉内的温度传感器检测炉内温度的第一步骤; 接收炉内测量温度值的第二步骤,将测量的温度值与设定的参考温度值进行比较,并将对应于炉内测量的温度值和与炉内温度之间的差值相对应的模拟信号输出到序列控制器 设定参考温度值; 通过顺序控制器通过根据第二步骤中的输出值设置的程序来控制燃烧的燃烧和燃烧器的燃料,空气和排出的燃烧气体的量的第三步骤; 第四步骤,根据燃烧负荷测量由燃烧气体引起的加热炉内的压力; 将所测量的压力值与参考压力进行比较的第五步骤,并且输出对应于所测量的压力值与参考压力之间的差的模拟信号的顺序控制器; 以及第六步骤,根据第五步骤的输出值,由序列控制器控制第三步骤中设定的燃烧气体的排出量。

    Vessel inspection and repair system
    10.
    发明授权
    Vessel inspection and repair system 失效
    船舶检修系统

    公开(公告)号:US06780351B2

    公开(公告)日:2004-08-24

    申请号:US09843740

    申请日:2001-04-30

    IPC分类号: F27D116

    摘要: The disclosed methods and systems for inspecting and repairing vessels include a laser used to project a laser beam into a hot furnace or vessel, a laser reader to measure a point cloud formed when the laser light reflects from the wall of the furnace, means for selecting those points in the cloud that are more relevant, and using the points to produce a 3D image that corresponds to the geometry of the interior of the furnace or vessel. The disclosed systems and methods further include means for comparing the 3D geometric data corresponding to the interior of the vessel with 3D geometric data provided as a reference, generating a 3D repair trace based on the comparison, and controlling a spray gun for applying refractory material according to the trace by taking into account a set of physical variables related to the vessel and the refractory material.

    摘要翻译: 公开的用于检查和修理容器的方法和系统包括用于将激光束投射到热炉或容器中的激光器,用于测量当激光从炉壁反射时形成的点云的激光读取器,用于选择 云中的这些点更相关,并且使用点来产生对应于炉或容器内部的几何形状的3D图像。 所公开的系统和方法还包括用于将对应于容器内部的3D几何数据与作为参考提供的3D几何数据进行比较的装置,基于该比较产生3D修复迹线,以及根据比较来控制用于施加耐火材料的喷枪 考虑到与容器和耐火材料相关的一组物理变量的痕迹。