Abstract:
A heat sink 28 is provided for removing heat from a component 30 on a circuit board 22. The heat sink 28 includes a base 12 having a top 14, a bottom 16, and opposing sides 18 and 20. The top is generally planar for being adhered to a circuit board. Each of the opposing sides has a cutout defining a stepped shoulder 26. The heat sink also includes a plurality of fins 24 extending from the bottom of the base. Locating structure 50 is provided on the top of the heat sink for locating the heat sink with respect to the circuit board 22. Since the heat sink can be glued to the circuit board, a common heat sink can be used for any power electronics component.
Abstract:
A heat exchanger comprising a core assembly having a plurality of tubes connected by an array of fins, with ends of the tubes extending from the fin array on at least one side of the core assembly and resilient, polymeric grommets disposed around the tube ends. The heat exchanger includes a tank portion for receiving fluid entering or leaving the core assembly and a header portion having openings to receive the tube ends and grommets to create a sealed, fluid-tight tube-to-header joint. There is provided a reinforcing member across the opening of the tube ends extending from the tube end opening to the portion of the tube end around which the grommet is disposed without substantially extending into the fin array portion of the core assembly. The header portion comprises a substantially planar base having openings therein with side and end walls extending out of the plane of the base and connected by one or more fluid-tight welds to the tank portion. The side and end walls extend a distance sufficient to dissipate heat generated in making the welds and keep the heat generated from adversely affecting sealing ability of the grommets when the welds are made between the tank and header portion with the tube ends and grommets received in the header portion openings.
Abstract:
Disclosed an integrated refrigerator evaporator having a plurality of pipes and fins which is manufactured by injection molding with plastics. According to the present invention, pipes and fins are molded by means of at least one plastic plates, and a heat exchanger is formed by molding the pipes and fins in a series of nullSnull shape. A first bending section formed by the heat exchanger, which is molded in a series of nullSnull shape, is inserted into a mold main body to manufacture a header cap. A first header cap is manufactured by injecting melted plastic material body into the mold main body under the state of covering a mold cap. The first header cap is engaged with a first header main body comprising the first header cap and the refrigerant inlet and outlet. The refrigerator evaporator according to the present invention results in a relatively lower product cost than the evaporator composed of a metal substance as well as a high recyclability.
Abstract:
A heat exchanger having a manifold defined by a plurality of connected closure pieces. A corner of the manifold is defined by the connected joint of three closure pieces, where one closure piece has a bent edge abutting an end of a second closure piece adjacent a generally flat section of a third closure piece. The bent edge of the one closure piece adjacent the manifold corner is a bend in a thin portion of the one closure piece, where the thin portion has a sheet thickness which is less than the sheet thickness of the adjacent portions of the one closure piece. Multiple corners of the manifold can be formed in this manner by thinning the thin and bending the portion, then connecting the closure pieces using solder to form a seal in the open cross section at the corners.
Abstract:
In a manufacturing method of a heat exchanger including a core portion having a plurality of tubes and a plurality of radiation fins connected to surfaces of the tubes, and a tank portion communicating with the tubes, a preheating step, a brazing step, a gradual cooling step and a cooling step are performed in this order. In the preheating step, temperature of the tank portion having a large heat capacity is increased earlier than that of the core portion having a small heat capacity. Therefore, the temperature of the tank portion is rapidly increased, and the temperature of the core portion is obediently increased in accordance with the temperature increase of the tank portion.
Abstract:
An economically formed tube of rectangular or oval-like cross section and with a corrugated internal fin includes spaced, relatively long side wall sections joined at their ends by relatively short end wall sections. An integral fin within the tube has crests and valleys defining a plurality of flow paths within the tube and is formed of a corrugated section of a strip employed to form one of the side walls and at least part of both of the end walls.
Abstract:
Oil passages 113 through which oil passes are formed with plates 111, 112 composed of aluminum or an aluminum alloy in an oil cooler, according to the present invention, that is a heat exchanger with an extended life. Moreover, fins 123a composed of a material having a corrosion potential more negative than those of the plates 111, 112 are arranged in cooling water passages 123 through which cooling water, for exchanging heat with oil, passes. A sacrificial corrosive layer 301 having a corrosion potential more negative those of the plates 111, 112 and the fins 123a is formed on each of the surfaces on the sides of the cooling water passages 123 of the plates 111, 112. As a result, the sacrificial corrosive layer 301 is preferentially corroded, and not only the plates 111, 112 but also the fins 123a can be protected. Consequently, the pressure-proof strength of the oil cooler can be maintained, and the product life can be improved.
Abstract:
An evaporator assembly and method of making the assembly wherein a refrigerant flow path is created that covers a large area of the back of either one or two evaporator pans. The refrigerant conduit includes a plurality of elongated sections that are non-circular, for example, rectangular, in cross-section. The sections are sized and spaced so as that refrigerant flow therethrough covers substantially all of the backs of the evaporator pans. The sections are formed with either tubes or ridges. The evaporator assembly is made by using bonding processes and/or die casting processes.
Abstract:
In a receiver-drier including a cylindrical body and a lower cap sealing a lower end portion of the body, the body includes a filter support portion sectioning the body into upper and lower portions and having at least one inwardly protruding portion supporting an upper end portion of the filter accommodated in the lower portion of the body, at least one refrigerant inlet formed in the upper portion of the body, a coupling portion formed by inwardly pressing the body between the filter support portion and the lower end portion of the body so that an inner surface of the pressed body is coupled to the lower cap, and at least one refrigerant outlet disposed between the filter support portion and the coupling portion.
Abstract:
A heat exchanger and method of making a heat exchanger which includes providing a header having openings adapted to receive a plurality of tubes. The tubes are inserted into the header openings, then, substantially uncured fluid sealing material is applied to at least the inner surfaces of the header openings. The inner surfaces of the header openings and the outer surfaces of the tubes are connected by the sealing material. The method further includes curing the sealing material after the tubes are inserted into the header openings. The sealing material thus provides a flexible, bonded, liquid tight, tube-to-header joint.