Abstract:
A presently-preferred process for manufacturing a connecting rod comprises placing a heated preform suitable for being formed into the connecting rod into a closed forge die, and forging the preform in a first forging operation while the preform is at a forging temperature to form an as-forged connecting rod having vertical flash extending therefrom. The presently-preferred process further comprises placing the as-forged connecting rod in a second forge die while the as-forged connecting rod is at a temperature substantially equal to the forging temperature, and forging the vertical flash in a second forging operation. The presently-preferred process also comprises removing the as-forged connecting rod from the second forge die, and machining the as-forged connecting rod to predetermined dimensions.
Abstract:
A ring for a laminated type metal belt includes: an endless metal ring for configuring a belt by laminating a plurality of the rings. In the structure, the ring is chamfered at each of its inner and outer peripheral corner edges; and the radius of curvature of the chamfered portion of the inner peripheral corner edge of the ring is set to be larger than the radius of curvature of the chamfered portion of the outer peripheral corner edge of the ring.
Abstract:
Disclosed is a method for forming a micro groove on a PDP mold by preparing the PDP mold using a steel-based mold and rotating a CBN metal bond blade at a high speed to form the micro groove on a surface of the PDP mold at multiple steps, thereby increasing a precision thereof and reducing a manufacturing cost.
Abstract:
A workpiece is assembled by removably mounting an alignment tool to a conventional wing structure so that the alignment tool holds multiple conventional strut fittings to the wing structure. A frame of a CNC manufacturing machine is moved to and removably mounted to the workpiece. The orientation of the workpiece with respect to the frame mounted thereto is quantified. A predetermined pattern of operations to be performed by the CNC manufacturing machine to form attachment holes for use in attaching the strut fittings to the wing structure is adjusted to compensate for the orientation of the workpiece relative to the frame. Thereafter, the CNC manufacturing machine automatically forms the attachment holes.
Abstract:
A method of forming patterns, trademarks and balance weight in a golf club head includes fabricating a rough working piece of the club head which has a trough located at a lower portion and reverse recesses for selected patterns and trademarks located at an upper portion thereof. Then fill and stuff the trough and recesses with a metallic material different from the club head that has a lower melting point (such as copper powder). Thereafter the stuffed recesses and trough and rough working piece of the club head are heated until the stuffed metallic material melted to form a strong binding with the rough working piece. Then grinding the rear side of the stuffed patterns and trademarks to expose the patterns and trademarks. The stuffed material in the trough becomes a balance weight. Finally to engage a hitting plate with a front circumferential edge of the trough to form a finished club head. The patterns and trademarks thus formed may be held securely in the club head without getting loose even under repeatedly heavy hitting and vibration.
Abstract:
Firstly, using a cutting tool 30, connecting ribs 13 are cut off from the end face of a duplex pipe 10 which is held with an outer pipe 11 chucked (rib cutting step). Next, the duplex pipe 10 is cut at and from the end face of the duplex pipe 10 up to the portion thereof corresponding to the exposed length of the inner pipe 12 to thereby form a slit 21 in the outer pipe 11 and connecting ribs 13 (slit forming step) The cutting tool 30 comprises a guide hole 31 into which the inner pipe 12 can be inserted while guiding the inner pipe outer peripheral surface 12a, a cutting device 32 for cutting the connecting ribs 13, and a guide pin 33 which is disposed in the guide hole 31 and can be inserted into the inner pipe 12 while guiding the inner pipe inner peripheral surface 12b.
Abstract:
A milling machine includes a bi-directional, variable speed, rotary workpiece-holding table, a table drive sized to achieve relatively high acceleration and deceleration rates, a cutting tool mounted to a single or dual axis head, and a control system adapted to achieve a high degree of tool position and table rotational position accuracy cooperating to permit high-speed machining operations, including substantially dome-shaped parts characterized by circumferential surface portions interruped by radial wall portions. A dual table drive and interchangeable head arrangement make the machine also suitable for conventional turret lathe operations.
Abstract:
A method for cutting a rare earth alloy according to the present invention includes the steps of: a) supplying slurry containing abrasive grains onto a wire; and b) machining the rare earth alloy with the abrasive grains, interposed between the wire and the rare earth alloy, by running and pressing the wire against the rare earth alloy. The slurry contains, as a main component, oil in which the abrasive grains are dispersed, and the viscosity of the slurry at 25° C. is in the range from 92 to 175 mPa·sec.
Abstract:
A pin-type synchronizer core formed from a flat piece of steel material. An annular disc is formed into a core member with a U-shaped channel and pockets.
Abstract:
A method for cutting a rare earth alloy according to the present invention includes the steps of: a) supplying slurry containing abrasive grains onto a wire; and b) machining the rare earth alloy with the abrasive grains, interposed between the wire and the rare earth alloy, by running and pressing the wire against the rare earth alloy. The slurry contains, as a main component, oil in which the abrasive grains are dispersed, and the viscosity of the slurry at 25° C. is in the range from 92 to 175 mPa.sec.