Sheet molding compound and carbon fiber composite material molded article

    公开(公告)号:US11512412B2

    公开(公告)日:2022-11-29

    申请号:US17015381

    申请日:2020-09-09

    摘要: Provided is a sheet molding compound having excellent thick portion-molding properties that can inhibit the occurrence of internal cracks even during the molding of a thick portion and enables a carbon fiber composite material molded article to be excellently released from a die. Also provided is a carbon fiber composite material molded article. The sheet molding compound of the present invention contains a fiber substrate (A) containing carbon fiber and a thermosetting resin composition (B), in which an average fiber length of the carbon fiber is 5 mm or more, and a volumetric molding shrinkage rate of the thermosetting resin composition (B) is 0.5% or more and 4.4% or less. Furthermore, the carbon fiber composite material molded article of the present invention has a thick portion having a thickness of 10 mm or more, in which the thick portion is formed of a cured material of the sheet molding compound of the present invention.

    METHOD FOR PRODUCING OPENED CARBON FIBRE BUNDLE AND FIBRE REINFORCED COMPOSITE MATERIAL

    公开(公告)号:US20220145528A1

    公开(公告)日:2022-05-12

    申请号:US17441514

    申请日:2020-03-27

    发明人: Kazuki NAKATSUKA

    摘要: [Problem]
    Provided is a method for producing an opened fibre bundle which enables the production of an opened fibre bundle having a good opened state, excellent resin impregnation properties, and excellent compatibility with a matrix resin.
    [Problem to be Solved]
    Disclosed is a method for producing an opened carbon fibre bundle, comprising the step of bringing a carbon fibre bundle comprising a plurality of carbon fibres to which a sizing agent is attached into contact with a fibre opening solution comprising particles having an average particle size (d50) of 1 μm to 30 μm and an organic solvent.

    Binder-treated fibrous materials
    9.
    发明授权

    公开(公告)号:US10655006B2

    公开(公告)日:2020-05-19

    申请号:US15885946

    申请日:2018-02-01

    IPC分类号: C08L63/00 D04H5/04 D06M15/55

    摘要: A liquid binder composition for binding fibrous materials in the fabrication of resin-infusible preform is disclosed. The binder composition is an aqueous dispersion containing (a) one or more multifunctional epoxy resins, (b) at least one thermoplastic polymer, (c) one or more surfactants selected from anionic surfactants, nonionic surfactants, and combinations thereof, (d) water, and is essentially free of organic solvents. Also disclosed is an emulsification process for producing the liquid binder composition.

    FIBER CORD FOR REINFORCEMENT AND METHOD FOR PRODUCING THE SAME

    公开(公告)号:US20190338460A1

    公开(公告)日:2019-11-07

    申请号:US16513950

    申请日:2019-07-17

    申请人: TEIJIN LIMITED

    摘要: A fiber cord for reinforcement has an adhesive treatment agent attached to a surface thereof and includes, in an inner layer part thereof, two kinds of compounds each having a molecular weight of less than 1,000. The main compound is an aromatic compound or contains an α-dicarboxylic acid component, and the other compound is an aliphatic compound or an alicyclic compound. It is preferable that the adhesive treatment agent is a resorcin-formalin-latex-based adhesive, that the fiber cord includes a twisted synthetic fiber, that the aromatic compound is a heterocyclic compound, that the main compound is located only in the inner layer part of the fiber cord, that a compound having a hexamethylene diisocyanate trimer structure is present, and that no latex is present in the inner layer part of the fiber cord. This fiber cord is produced through a two-stage treatment with a pre-treatment liquid and adhesive treatment liquid.