Magnetic material and method for producing same

    公开(公告)号:US11459646B2

    公开(公告)日:2022-10-04

    申请号:US16648836

    申请日:2018-09-20

    摘要: The purpose of the present invention is to provide: a new magnetic material which exhibits high magnetic stability and excellent oxidation resistance and which can achieve both significantly higher saturation magnetization and lower coercive force than a conventional ferrite-based magnetic material by using a magnetic material obtained by nanodispersing α-(Fe,M) phases and M component-enriched phases (here, the M component is at least one component selected from among Zr, Hf, V, Nb, Ta, Cr, Mo, W, Cu, Zn and Si); and a method for producing same. This magnetic material powder exhibits high moldability, and is such that α-(Fe, M) phases and M-enriched phases are nanodispersed by chemically reducing M-ferrite nanoparticles, which are obtained by means of wet synthesis, in hydrogen and utilizing phase separation by means of a disproportionation reaction while simultaneously carrying out grain growth. Furthermore, a solid magnetic material is obtained by sintering this powder.

    MAGNETIC SHEET
    5.
    发明申请

    公开(公告)号:US20220285089A1

    公开(公告)日:2022-09-08

    申请号:US17682380

    申请日:2022-02-28

    申请人: TOKIN CORPORATION

    摘要: A magnetic sheet is used as a noise reduction member for a cable. The magnetic sheet has a width of 5 mm to 15 mm. The magnetic sheet has a magnetic layer and a protective layer. The magnetic layer comprises soft-magnetic particles and a binder. Each of the soft-magnetic particles has a flat shape. A content of the soft-magnetic particles in the magnetic layer is from 35 vol % to 40 vol % with respect to the overall volume of the magnetic layer. The binder is made of polyacrylic rubber or of mixture of polyacrylic rubber and nitrile rubber. The binder binds the soft-magnetic particles to each other. A content of the binder in the magnetic layer is from 35 vol % to 65 vol % with respect to the overall volume of the magnetic layer. The protective layer reinforces the magnetic layer.

    Rotating electrical machine
    6.
    发明授权

    公开(公告)号:US11239714B2

    公开(公告)日:2022-02-01

    申请号:US16866756

    申请日:2020-05-05

    申请人: TDK Corporation

    摘要: In an IPM motor, since a first portion which is a pressed powder compact made of soft magnetic powder and has a lower magnetic permeability and a lower saturation magnetic flux density than those of a main body portion made of a laminated steel sheet is replaced and disposed in the vicinity of an inner arc side portion of a right end portion of a permanent magnet, local demagnetization is prevented.

    METHOD FOR MANUFACTURING POWDER MAGNETIC CORE

    公开(公告)号:US20210249167A1

    公开(公告)日:2021-08-12

    申请号:US17256759

    申请日:2019-06-18

    IPC分类号: H01F1/22 B22F3/24

    摘要: A method for manufacturing a powder magnetic core, including a step of compacting a raw material powder to form a compact, a step of performing a first heat treatment on the compact to obtain a first heat-treated body, and a step of performing a second heat treatment on the first heat-treated body to obtain a second heat-treated body, wherein the raw material powder contains a soft magnetic powder and a lubricant that has a melting point Tm, the first heat treatment is performed in a temperature range from Tm to Tm+50° C. inclusive for a time longer than 10 minutes, and the second heat treatment is performed in a temperature range from 400° C. to 900° C. inclusive for a time of 3 minutes to 90 minutes inclusive, the temperature range of the second heat treatment being higher than the temperature range of the first heat treatment.

    Production method of soft magnetic metal powder

    公开(公告)号:US10607757B1

    公开(公告)日:2020-03-31

    申请号:US15639001

    申请日:2017-06-30

    申请人: TDK CORPORATION

    摘要: The present invention is a method of producing a soft magnetic metal powder comprising, a material powder preparation step of preparing a material powder comprising a particle including a boron and a soft magnetic metal including an iron, a first nitriding step of nitriding the boron included in said particle by carrying out a heat treatment to said material powder under a non-oxidizing atmosphere including nitrogen, and a spheroidizing step of spheroidizing said particle by carrying out a heat treatment to said material powder of after said first nitriding step under a non-oxidizing atmosphere having lower nitrogen partial pressure than a nitrogen partial pressure of the non-oxidizing atmosphere during said first nitriding step. According to the present invention, the soft magnetic metal powder comprising the particle having a shape of a complete sphere or close to complete sphere, and comprising the small standard deviation of the particle size distribution of the powder can be obtained.

    METHOD FOR MANUFACTURING POWDER MAGNETIC CORE, AND POWDER MAGNETIC CORE

    公开(公告)号:US20190355503A1

    公开(公告)日:2019-11-21

    申请号:US16430816

    申请日:2019-06-04

    摘要: The invention provides a powder magnetic core and a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. A method for manufacturing a powder magnetic core with a metallic soft magnetic material powder includes: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.