公开(公告)号：US12234380B2

公开(公告)日：2025-02-25

申请号：US17298426

申请日：2019-12-12

Applicant: OERLIKON METCO (US) INC.

Inventor： Gregory Szyndelman ,  Scott Wilson

IPC: C09D5/08 ,  B22F1/102 ,  C10M103/04 ,  C10M103/06 ,  C10M107/32 ,  C10M111/04 ,  C23C4/06 ,  C10N30/06 ,  C10N50/08 ,  C10N70/00

Abstract: Thermal spray coating obtained from a thermal spray powder material containing at least one of Aluminum-containing particles, Magnesium-containing particles, and Titanium-containing particles mechanically alloyed to a transition metal. The coating includes Aluminum, Magnesium, or Titanium alloy portions alloyed to the transition metal. The thermal spray powder is obtained of Aluminum, Magnesium, or Titanium containing particles mechanically alloyed to a transition metal.

公开(公告)号：US12194541B2

公开(公告)日：2025-01-14

申请号：US18681169

申请日：2022-09-09

Applicant: DOWA ELECTRONICS MATERIALS CO., LTD.

Inventor： Satoko Sugawara

IPC: B22F1/102 ,  B22F1/054 ,  B22F1/145 ,  B22F9/24 ,  C09C1/62 ,  C09C3/08 ,  H01B1/02

Abstract: A method for producing a silver powder enables a low resistance when the silver powder is made into a paste to form an electrode without changing the type of surface treatment agent. A silver powder, which enables an electrode to have a low resistance when the silver powder is made into a paste to form the electrode, is obtained by adding an O/W-type emulsion containing micelles of a surface treatment agent having a volume-based cumulative 50% particle diameter D50 obtained by a laser diffraction particle size distribution analysis of 1.5 μm or less to a slurry of a silver powder. The surface of the silver powder is coated with the surface treatment agent. The surface of the silver powder is further coated with a polyvalent carboxylic acid in a step of producing the silver powder.

公开(公告)号：US20250006412A1

公开(公告)日：2025-01-02

申请号：US18779260

申请日：2024-07-22

Applicant: Kabushiki Kaisha Toshiba

Inventor： Tomohiro SUETSUNA ,  Hiroaki KINOUCHI ,  Takahiro KAWAMOTO

IPC: H01F1/24 ,  B22F1/068 ,  B22F1/08 ,  B22F1/102 ,  B22F1/16 ,  B22F3/02 ,  B22F3/24 ,  C21D6/00 ,  C21D8/02 ,  C21D9/52 ,  C22C38/10 ,  H01F1/147 ,  H01F1/28

Abstract: The magnetic composite material of the embodiments includes a magnetic material having a plane at the surface; and a plurality of fibrous materials. The magnetic material includes: a plurality of magnetic bodies having a planar structure, each of the magnetic bodies having a magnetic metal phase containing at least one first element selected from the group consisting of iron (Fe), cobalt (Co), and nickel (Ni), and principal surfaces; and an intercalated phase containing at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F). The fibrous materials are oriented to be approximately perpendicular or approximately parallel to the principal surfaces and are provided in the intercalated phase. The principal surfaces are oriented to be approximately parallel to the plane and have the difference in coercivity on the basis of direction within the plane.

公开(公告)号：US12125633B2

公开(公告)日：2024-10-22

申请号：US18071180

申请日：2022-11-29

Applicant: HYUNDAI MOTOR COMPANY ,  KIA CORPORATION

Inventor： Shin Gyu Kim ,  Hyung Seok Kwak ,  Hyun Gon Lyu ,  Joon Chul Yun

IPC: H01F41/02 ,  B22F1/102 ,  B22F1/16 ,  C22C33/02 ,  H01F1/26 ,  H01F1/33 ,  H01F3/08

CPC classification number: H01F41/0246 ,  B22F1/102 ,  B22F1/16 ,  C22C33/02 ,  H01F1/26 ,  H01F1/33 ,  H01F3/08 ,  B22F2998/10 ,  B22F2999/00 ,  C22C2202/02

Abstract: A soft magnetic iron-based powder has a composite insulating film and a method for manufacturing the same and a method for manufacturing a soft magnetic composite are provided. The soft magnetic iron-based powder may include: an iron-based core powder formed in a powder form; a first layer formed on a surface of the iron-based core powder and coated with an inorganic material containing phosphate; a second layer formed on a surface of the first layer, in which sodium silicate, mica fine particle and bismuth (III) oxide fine particle are distributed; and a third layer formed on the surface of the first or second layer whose surface is exposed, in which an organic lubricant and an inorganic lubricant are distributed.

公开(公告)号：US20240269741A1

公开(公告)日：2024-08-15

申请号：US18625971

申请日：2024-04-03

Applicant: Metalmark Innovations, PBC

Inventor： Elijah SHIRMAN ,  Tanya SHIRMAN

IPC: B22F7/00 ,  B01J20/02 ,  B01J20/08 ,  B01J20/26 ,  B01J20/28 ,  B01J20/30 ,  B01J21/04 ,  B01J23/44 ,  B01J23/72 ,  B01J31/06 ,  B01J35/50 ,  B01J35/56 ,  B01J37/00 ,  B22F1/052 ,  B22F1/065 ,  B22F1/0655 ,  B22F1/068 ,  B22F1/10 ,  B22F1/102 ,  B22F1/148 ,  B22F1/16 ,  B22F1/17

CPC classification number: B22F7/002 ,  B01J20/0225 ,  B01J20/0237 ,  B01J20/08 ,  B01J20/261 ,  B01J20/28016 ,  B01J20/28042 ,  B01J20/3007 ,  B01J21/04 ,  B01J23/44 ,  B01J23/72 ,  B01J31/06 ,  B01J35/50 ,  B01J35/56 ,  B01J37/0072 ,  B22F1/052 ,  B22F1/065 ,  B22F1/0655 ,  B22F1/068 ,  B22F1/10 ,  B22F1/102 ,  B22F1/148 ,  B22F1/16 ,  B22F1/17

Abstract: In one aspect, a composite porous composition is disclosed, which comprises a porous structure including a plurality of pores, and a plurality of functional particles distributed within at least some of said pores of the porous structure, wherein the particles comprise porous particles.

公开(公告)号：US12048964B2

公开(公告)日：2024-07-30

申请号：US16335361

申请日：2017-09-27

Applicant: Dowa Electronics Materials Co., Ltd.

Inventor： Keiichi Endoh ,  Minami Kanasugi ,  Hideyuki Fujimoto ,  Satoru Kurita

IPC: B22F1/052 ,  B22F1/00 ,  B22F1/054 ,  B22F1/07 ,  B22F1/102 ,  B22F1/107 ,  B22F7/02 ,  B22F7/06

CPC classification number: B22F1/00 ,  B22F1/052 ,  B22F1/054 ,  B22F1/056 ,  B22F1/07 ,  B22F1/102 ,  B22F1/107 ,  B22F7/02 ,  B22F7/064 ,  B22F2301/10 ,  B22F2301/15 ,  B22F2301/25

Abstract: In a bonding material of a metal paste containing metal particles, a solvent and a dispersant, the metal particles containing first metal particles having an average primary particle diameter of 1 to 40 nm, second metal particles having an average primary particle diameter of 41 to 110 nm, and third metal particles having an average primary particle diameter of 120 nm to 10 μm, the weight percentages of the first, second and third metal particles being 1.4 to 49% by weight, 36% by weight or less, and 50 to 95% by weight, respectively, with respect to the total 100% by weight of the metal particles, and the weight ratio of the first metal particles to the second metal particles being 14/36 or more.

公开(公告)号：US12030122B2

公开(公告)日：2024-07-09

申请号：US17075693

申请日：2020-10-21

Applicant: JFE STEEL CORPORATION ,  TOKIN CORPORATION ,  National Institute of Advanced Industrial Science and Technology

Inventor： Naomichi Nakamura ,  Makoto Nakaseko ,  Takuya Takashita ,  Mineo Muraki ,  Hoshiaki Terao ,  Raita Wada ,  Akiri Urata ,  Yu Kanamori ,  Makoto Yamaki ,  Koichi Okamoto ,  Toshinori Tsuda ,  Shoichi Sato ,  Kimihiro Ozaki

IPC: B22F3/14 ,  B22F1/00 ,  B22F1/02 ,  B22F1/08 ,  B22F1/102 ,  B22F1/16 ,  B22F3/00 ,  B22F3/02 ,  B22F3/03 ,  C22C33/02 ,  C22C38/00 ,  C22C38/02 ,  C22C38/16 ,  C22C45/02 ,  H01F1/153 ,  H01F3/08 ,  H01F41/02 ,  H01F27/255

CPC classification number: B22F3/14 ,  B22F1/00 ,  B22F1/08 ,  B22F1/102 ,  B22F1/16 ,  B22F3/00 ,  B22F3/02 ,  B22F3/03 ,  C22C33/02 ,  C22C38/00 ,  C22C38/002 ,  C22C38/02 ,  C22C38/16 ,  C22C45/02 ,  H01F1/15308 ,  H01F1/15325 ,  H01F1/15333 ,  H01F1/15375 ,  H01F3/08 ,  H01F41/0246 ,  B22F2301/35 ,  B22F2304/10 ,  C22C2200/02 ,  C22C2200/04 ,  C22C2202/02 ,  H01F27/255

Abstract: Provided is a method of manufacturing a soft magnetic dust core. The method includes: preparing coated powder including amorphous powder made of an Fe-B-Si-P-C-Cu-based alloy, an Fe-B-P-C-Cu-based alloy, an Fe-B-Si-P-Cu-based alloy, or an Fe-B-P-Cu-based alloy, with a first initial crystallization temperature Tx1 and a second initial crystallization temperature Tx2; and a coating formed on a surface of particles of the amorphous powder; applying a compacting pressure to the coated powder or a mixture of the coated powder and the amorphous powder at a temperature equal to or lower than Tx1−100 K; and heating to a maximum end-point temperature equal to or higher than Tx1−50 K and lower than Tx2 with the compacting pressure being applied.

公开(公告)号：US12027306B2

公开(公告)日：2024-07-02

申请号：US17806300

申请日：2022-06-10

Applicant: NICHIA CORPORATION ,  TOYOTA JIDOSHA KABUSHIKI KAISHA

Inventor： Hisashi Maehara ,  Michiya Kume ,  Masaaki Ito

IPC: H01F41/02 ,  B22F1/00 ,  B22F1/05 ,  B22F1/102 ,  B22F1/12 ,  B22F3/16 ,  B22F3/24 ,  C22C38/00 ,  H01F1/055 ,  H01F1/059

CPC classification number: H01F41/0266 ,  B22F1/05 ,  B22F1/09 ,  B22F1/102 ,  B22F1/12 ,  B22F3/16 ,  B22F3/24 ,  C22C38/001 ,  C22C38/005 ,  H01F1/059 ,  H01F41/0273 ,  B22F2003/248 ,  B22F2301/30 ,  B22F2301/355 ,  B22F2998/10 ,  B22F2999/00 ,  C22C2202/02 ,  H01F1/0558

Abstract: A method of producing a SmFeN-based rare earth magnet, the method including: dispersing a SmFeN-based anisotropic magnetic powder comprising Sm, Fe, and N using a resin-coated metal media or a resin-coated ceramic media to obtain a dispersed SmFeN-based anisotropic magnetic powder; mixing the dispersed SmFeN-based anisotropic magnetic powder with a modifier powder to obtain a powder mixture; compacting the powder mixture in a magnetic field to obtain a magnetic field compact; pressure-sintering the magnetic field compact to obtain a sintered compact; and heat treating the sintered compact.

公开(公告)号：US12017405B2

公开(公告)日：2024-06-25

申请号：US18193505

申请日：2023-03-30

Applicant: Desktop Metal, Inc.

Inventor： Jonah Samuel Myerberg ,  Anastasios John Hart

IPC: B29C64/153 ,  B22F1/10 ,  B22F1/102 ,  B29C64/255 ,  B29C64/264 ,  B29K23/00 ,  B29K91/00

CPC classification number: B29C64/153 ,  B22F1/10 ,  B22F1/102 ,  B29C64/255 ,  B29C64/264 ,  B29K2023/06 ,  B29K2023/12 ,  B29K2091/00 ,  B22F2998/10 ,  B22F1/10 ,  B22F10/16 ,  B22F2202/11 ,  B22F3/1021 ,  B22F2998/10 ,  B22F1/102 ,  B22F10/16 ,  B22F2202/11 ,  B22F3/1021

Abstract: According to some aspects, techniques are provided for fabricating sinterable metallic parts through the application of directed energy to a build material. In particular, applying energy to a build material comprising a polymer mixed with a metal powder may cause the polymer to form a cohesive structure with the metal powder. As a result, the polymer acts as a “glue” to produce a metallic green part without local melting of the metal. The green part may subsequently be sintered to remove the polymer and produce a fully dense metal part. Optionally, a step of debinding may also be performed prior to, or simultaneously with, sintering.

公开(公告)号：US12017404B2

公开(公告)日：2024-06-25

申请号：US18173188

申请日：2023-02-23

Applicant: The Boeing Company

Inventor： Nishant Kumar Sinha ,  Om Prakash

IPC: B29C64/153 ,  B22F1/102 ,  B22F1/145 ,  B29C64/314 ,  B33Y10/00 ,  B33Y40/00 ,  B33Y70/00

CPC classification number: B29C64/153 ,  B22F1/102 ,  B22F1/145 ,  B29C64/314 ,  B33Y10/00 ,  B33Y40/00 ,  B33Y70/00 ,  B22F2999/00 ,  B22F1/145 ,  B22F2201/50 ,  B22F2202/13

Abstract: An additive manufacturing powder particle including a surface and at least one functional group formed on the surface, wherein the at least one functional group increases laser energy absorption of the additive manufacturing powder particle. The additive manufacturing particle is treated with plasma radiation to form hydroxyl functional groups on a surface of the additive manufacturing powder particle, where the hydroxyl functional groups have a molecular vibrational frequency corresponding to a laser wavenumber range of laser energy of an additive manufacturing process, and where the plasma radiation treating the additive manufacturing powder particles depends on the laser energy of the additive manufacturing process. Treating the additive manufacturing powder particle with the plasma radiation increases laser energy absorption of the additive manufacturing powder particle when the additive manufacturing particle is exposed to the laser energy, produced by a carbon dioxide laser, of the additive manufacturing process.