Method to improve e-machine durability

    公开(公告)号:US12132370B2

    公开(公告)日:2024-10-29

    申请号:US17591565

    申请日:2022-02-02

    发明人: Xiaogang Zhang

    摘要: An e-machine that provides propulsion and regenerative braking includes a rotor and a stator that includes pin conductors encircling the stator. Current is conducted around the stator for a plurality of phases of alternating current. Phase terminals and neutral terminals are connected by terminal connectors to a plurality of wires that connect to the neutral terminal or connect the phase terminals to a source of alternating current. The terminal contacts include means for dampening vibration disposed adjacent terminals. The means for dampening vibration may include a spiral segment of the wire that encircles the terminal or the spiral segment may be disposed adjacent the terminal. A flexible joint assembly may be a clamp including a terminal contact that is movable on ball bearings between an upper jaw and a lower jaw. Another flexible joint assembly may include a receptacle that receives a plug supported on ball bearings.

    Motor and electrical product
    2.
    发明授权

    公开(公告)号:US12113416B2

    公开(公告)日:2024-10-08

    申请号:US17706585

    申请日:2022-03-28

    申请人: NIDEC CORPORATION

    IPC分类号: H02K3/50

    CPC分类号: H02K3/50 H02K2203/09

    摘要: The example of the present application provides a motor and an electrical product. The motor includes a rotor that is arranged in a rotatable manner centered on a central axis, a stator arranged on an outer circumference of the rotor and facing the rotor in a radial direction, a bus bar holder arranged on one side of the rotor and the stator in an axial direction, and a housing that is cylindrical or substantially cylindrical. The rotor, the stator, and the bus bar holder are contained inside the housing. The bus bar holder has a protrusion on one side in the axial direction, and the protrusion is in contact with the bottom of the housing.

    STATOR ASSEMBLY, MOTOR, AND POWER-ASSISTED BICYCLE

    公开(公告)号:US20240305146A1

    公开(公告)日:2024-09-12

    申请号:US18668510

    申请日:2024-05-20

    IPC分类号: H02K1/14 H02K3/50

    摘要: A stator assembly, a motor and a power-assisted bicycle are provided. The stator assembly includes a stator component and a busbar component. The stator component is provided with multiple segmented stator cores and segmented stator windings wound around the segmented stator cores. Each segmented stator winding has two terminals. The busbar component is installed on one end of the stator component along the axial direction. The busbar component is provided with multiple layers of bus bars, which have a plurality of connecting portions. The stator component is also provided with bridge connecting members, which are connected to each of the terminal of at least two segmented stator windings. The connecting portions are connected to the remaining terminals of the stator component in one-to-one correspondence.

    Stator, rotary electric machine, drive device, and mobile unit

    公开(公告)号:US12081069B2

    公开(公告)日:2024-09-03

    申请号:US17684316

    申请日:2022-03-01

    申请人: NIDEC CORPORATION

    发明人: Atsushi Sugaya

    IPC分类号: H02K1/14 H02K3/50 H02K3/52

    CPC分类号: H02K1/148 H02K3/50 H02K3/521

    摘要: A stator according to an aspect of the present invention includes a stator core having a core back in an annular shape surrounding a central axis of the stator, and a plurality of teeth extending radially inward from the core back. The stator core has a hole provided in a radially outer portion of the stator core, the hole extending in an axial direction, and a weld provided on a radially outer surface of the stator core. The weld includes a first weld provided on the radially outer surface of the stator core on a virtual line connecting the hole and the central axis as viewed in the axial direction.

    Basic body for an electric motor
    6.
    发明授权

    公开(公告)号:US12074499B2

    公开(公告)日:2024-08-27

    申请号:US17431494

    申请日:2020-02-21

    申请人: Metabowerke GmbH

    摘要: The invention relates to abasic body (1) for an electric motor (2), which comprises the following features: a substantially cylindrical outer wall (3), which forms a rotor space (4) for receiving a rotor (5) at least partially inside the outer wall (3) and on which a winding (6) can be mounted at least partially outside the latter; a laminated core (7) which is held by the outer wall (3); a receiving space (9) which serves to receive a printed circuit board (12) or another component of the electric motor (2) and which adjoins the rotor space (4); a partition wall (10) separating the receiving space (9) from the rotor space (4); at least one orienting device (13) for positionally orienting the printed circuit board (12) or the other component of the electric motor (2) inside the receiving space (9); a receptacle (17) for a cover (18) which closes the rotor space (4), said receptacle being situated on the outer wall (3) on the side of the rotor space (44) opposite to the partition wall (10); and an inner wall (20), which adjoins the partition wall (10), for receiving a bearing (21) for the rotor (5), said inner wall, together with the outer wall (3), creating the receiving space (9).

    BRUSHLESS MOTOR AND BRUSHLESS MOTOR MANUFACTURING METHOD

    公开(公告)号:US20240283315A1

    公开(公告)日:2024-08-22

    申请号:US18024771

    申请日:2021-10-29

    IPC分类号: H02K3/28 H02K3/50 H02K15/00

    CPC分类号: H02K3/28 H02K3/50 H02K15/0068

    摘要: A brushless motor includes a motor body, a bracket, and a power supply structure for supplying power to the motor body through a through hole in the bracket. The motor body includes a stator having a core with teeth and a coil formed of a winding wound around the teeth. The power supply structure includes, for each phase, a winding pair including a first lead portion and a second lead portion of the winding, a guide part that guides the winding pair, and a connector part where the lead portions are electrically connected. The winding pair includes a first portion guided by the ide part and a second portion formed by bending the winding pair at an axially outer end of the first portion along a surface of the bracket. The first portion passes through the through hole in the axial direction. The second portion extends to the connector part.

    Electrical machine with improved electrical connection cooling

    公开(公告)号:US12068649B2

    公开(公告)日:2024-08-20

    申请号:US17629869

    申请日:2020-06-23

    发明人: Andreas Ruppert

    摘要: An electrical machine, includes a machine housing containing: a stator, which has a winding comprising a plurality of conductors, which are associated with one or more phases and are interconnected; and a power connection, which is arranged outside the winding and has a number of line portions corresponding to the number of phases. The line portions are connected to the conductors and are connected to phase connections or form such. The line portions being at least partly accommodated in a connection housing, which has a cavity through which the line portions extend, which cavity communicates, after the connection housing has been inserted into the machine housing, with a coolant channel provided there, such that a coolant flowing in the coolant channel flows through the cavity.

    Armature
    10.
    发明授权
    Armature 有权

    公开(公告)号:US12062964B2

    公开(公告)日:2024-08-13

    申请号:US17411318

    申请日:2021-08-25

    申请人: DENSO CORPORATION

    IPC分类号: H02K3/50 H02K11/33

    摘要: An armature which radially faces a magnetic field-producing unit equipped with a magnet unit having a plurality of magnetic poles includes a housing, an armature core, a multi-phase armature winding, and bus bars. The housing includes a cylinder and a disc-shaped end plate placed in contact with one of axially opposed ends of the cylinder. The armature core is disposed on a portion of the cylinder which radially faces the magnet unit. The armature winding is disposed on a portion of the armature core which radially faces the magnet unit. The bus bars electrically connect phase windings of the armature winding together. The armature also includes a bus bar module which is of a circular or C-shape extending along the circumference of the armature core. The bus bar module is secured to the cylinder, the end plate, or one of axially opposed ends of the armature core.